This high-speed box spring pad manufacturing machine integrates coil forming, ultrasonic welding, and full automation—ideal for producing box spring pads, cushions, cores, and coil pads used in mattresses, sofas, car seats, and more. Designed for large-scale, high-efficiency production with customizable spring sizes and stable operation up to 240 springs per minute.
The Box Spring Pad Manufacturing Machine is a high-speed, automated solution designed for producing box spring pads—essential components widely used in mattresses, pillows, sofas, car seats, office chairs, and other high-end furniture applications. This machine integrates spring forming, bagging, ultrasonic welding, and material conveying into one streamlined process, offering exceptional performance, efficiency, and reliability.
The box spring pads produced by this machine are made solely from DuPont high-strength non-woven fabric and high-carbon steel wire, joined through ultrasonic welding—with no adhesives or binders. This makes the pads eco-friendly, hygienic, breathable, and safe for long-term use. They provide multi-point support that conforms to the body’s shape, ensuring high elasticity, comfort, and durability. Each pad is tested to withstand up to 30,000 load-bearing cycles without deformation or collapse.
To meet diverse application needs, the spring pads can be fully customized. The spring diameter ranges from 28–50mm, with a height of 25–40mm, and the wire diameter is adjustable between 1.0–1.8mm. The overall pad size can also be tailored to meet specific production requirements.
Engineered with a double wire coiling head and intuitive touch screen control, the machine achieves production speeds of up to 240 springs per minute, while maintaining stable operation and reducing material waste. As a result, it helps manufacturers boost productivity, lower labor costs, and maintain consistent quality—making it an ideal investment for high-efficiency, large-scale furniture production.
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Technical Specification |
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Model |
JK-BS-240 |
Production Speed |
240 springs/min or 6–8 pads/hour |
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Air Requirement |
0.5m³/min 0.6MPa |
Voltage |
3-Phase, 380V, 50Hz (Customizable) |
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Working Temperature |
0℃ - 35℃ (32°F – 95°F) |
Total Power |
25 KW |
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Total Weight |
8000 KG |
Machine Dimension (L × W × H) |
8800 mm × 1950 mm × 2550 mm |
Material Specifications |
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Non-Woven Supply |
70 - 100g/m² |
Non-Woven Width |
≤ 3200mm |
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Inner Dia. of Non-Woven |
≥ 60mm |
Outer Dia. of Non-Woven |
≤ 500mm |
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Wire Dia. |
Φ1.0 mm - 1.8 mm (can be customized) | ||
Spring Specifications |
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Spring Height |
25 mm - 40 mm (can be customized) |
Spring Central Dia. |
Φ28 mm - 50 mm (can be customized) |
KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.
When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:
Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 45 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.
Sea freight is the primary shipping method we use because it is the most cost-effective and reliable option for transporting large or bulk machinery. No matter which country you are in, sea freight can usually reach a nearby port—even if the local sea transport infrastructure is limited or less efficient.
Once the shipment arrives at your destination port, the shipping line will notify you to pick it up. You can simply ask your local forwarder or customs broker to handle the port clearance and truck the machinery back to your factory.
For customers within China, we typically ship machinery by land freight, including heavy trucks, semi-trailers, or railway transport.
For overseas customers, land freight is only possible if your country is physically connected to mainland China. While trucks and semi-trailers can generally transport machinery only up to the border, the key factor for cross-border delivery is whether a railway route exists to your country, or at least to a nearby transfer point where the cargo can then continue by truck into your region.
Air freight is generally not suitable for our machinery because the equipment is too large to fit into standard cargo planes. Even if the size allows, the shipping cost would be extremely high and impractical.
Instead, we use air freight mainly for shipping documents (such as B/L copies, invoices, packing lists) or for sending small spare parts, accessories, or consumables that customers may need urgently.
We offer several flexible payment methods to suit your business needs:
KIMKOO offer multiple types of pocket spring assembly machines — some can connect with 2 coilers, and others up to 3. Freely combine with pocket spring coiling machines of different speeds. Easily set up a 1-to-1, 1-to-2, or 1-to-3 production line to match your capacity. Customize your setup today!
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