Foam & Sofa Compression Roll Packing Machine

This machine compresses and roll-packs sofas, foam blocks, and stacked foam layers with up to 120 tons of pressure, reducing volume by up to 90%. With a maximum compression height of 1000 mm and four hydraulic cylinders, it ensures uniform pressure and reliable performance. The touchscreen PLC control system, equipped with SIEMENS components, provides precise and efficient operation. Fast packaging cycles help save time, optimize storage space, and cut shipping costs with secure sealing.

Description

The Sofa & Foam Compression Roll Packing Machine is engineered to compress and roll-pack foam blocks, mattresses, and sofas (foam or spring-based) into compact, cylindrical packages—achieving up to 90% volume reduction. Ideal for manufacturers seeking to optimize warehouse space, simplify logistics, and significantly reduce shipping costs per unit, this machine transforms bulky, reboundable products into neatly packaged units ready for boxed shipping.

After compression and rolling, products can be easily inserted into cartons—making transportation more efficient and presenting a professional, refined packaging appearance.

Operating Process

  • Prepare appropriately sized PE or PVC bags in advance.
  • Manually insert the product into the bag.
  • Place the bagged product onto the unpowered roller table.
  • Compression: Product is flattened into a compact shape.
  • Heat Seal: Compression is locked in with heat-sealed polyethylene film.
  • Roll-Pack: Machine automatically rolls the product into a tight cylinder, based on set diameter parameters.

Hydraulic compress
roll packing

Features

  1. Powerful Compression Force
    Applies up to 120 tons of pressure, ensuring firm and consistent compression across a variety of foam-based products.
  2. Compression Range
    Supports compression of products up to 1000 mm in height.
  3. Intelligent Roll-Pack System
    Automatically adjusts roll diameter according to the product’s size. Or operators can pre-set target diameters via the PLC touchscreen control for precision packaging.
  4. Fast Cycle Time
    The full cycle—compression, sealing, and rolling—takes just 45–55 seconds per product, enhancing throughput.
  5. Space-Saving Compression
    Reduces volume by up to 90%, enabling easier storage and dramatically cutting down transportation costs.
  6. Simultaneous Compression
    Capable of compressing 20–30 foam sheets or cut layers in one cycle, improving operational efficiency.
  7. Damage-Free Compression
    Maintains product integrity—compressed items return to their original shape within 3 seconds of unpacking without deformation.
  8. Protective & Airtight Sealing
    Creates a durable, moisture-proof, and dust-proof seal using heat-sealing bars—preserving product quality during storage and transit.
  9. Touchscreen PLC Control
    Equipped with a user-friendly Siemens touchscreen control system for stable performance and intuitive operation.
  10. Enhanced Operational Stability
    Built with four hydraulic cylinders to ensure uniform, reliable compression each time.
  11. Custom-Sized Bag Compatibility
    Requires PE or PVC bags tailored to your product dimensions. Simply insert the product manually into the bag before compression begins.
  12. Wide Product Compatibility
    Ideal for packaging foam blocks, spring sofas, foam sofas, mattresses, and other resilient products.
  13. Customizable Design
    Offers customizable press plate sizes and lifting stroke options to meet varying product requirements.
  14. Emergency Stop Function
    Includes a quick-response emergency stop mechanism for enhanced operator safety.
  15. Trusted Manufacturing Quality
    Supported by over 17 years of experience in machinery design and manufacturing, ensuring reliability and industrial-grade build quality.

Core Functions

Powerful Compression Force

Powerful Compression Force

Exerts up to 120 tons of pressure to compress foam blocks, sponge sheets, sofas, and mattresses into a flat shape. This high compression force ensures uniform thickness and consistent results across various materials, making it ideal for large-scale production.

Touchscreen PLC Control

Touchscreen PLC Control

Equipped with a user-friendly touchscreen PLC system using high-quality SIEMENS components. It allows quick setting of product dimensions, improves accuracy, minimizes errors, and ensures stable, intelligent operation for continuous, high-efficiency production.

Powerful SealingBar

Strong Heat Sealing Bar
Provides strong, airtight sealing using a high-performance heat system. It tightly seals PE or PVC bags to prevent air leakage and mattress rebound, maintaining protection against dust, moisture, and deformation during storage or transport.

Intelligent Roll Pack System

Intelligent Roll-Pack System

Automatically adjusts the roll package diameter based on product thickness and length, forming a precise cylindrical package. The PLC system allows setting target diameter values within a predefined range, ensuring accurate and consistent roll-packing results.

Technical Specification

Model

JK-C3R

Packaging Efficiency

45 – 55 seconds per unit

Hydraulic Pressure

120 Tons

Compression Plate Dimensions

2100 mm × 2300 mm

Supported Foam Block & Sofa Dimensions

Length: 1800–2300 mm
Width: 800–2100 mm
Height: 50–1000

Conveyor

Anti-Static Conveyor Belt

Max Compression Height (Press Plate Stroke)

1000 mm

Control System

Touchscreen PLC control system with SIEMENS components

Number of Air Cylinder

10 pcs

Number of Hydraulic Cylinders

4 hydraulic cylinders

Hydraulic Power

7.5 KW

Heat Sealing Power

3 KW

Roll-Packed Diameter Range

230 – 450mm

Total Power

38KW

Voltage

3-Phase, 380V, 50Hz (Customizable)

Air Requirment

0.3m³/min 0.8MPa

Total Weight

7500 KG

Machine Dimension (L,W,H)

6200 mm × 2900 mm ×3000 mm

Kimkoo Brand
KIMKOO

KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.

At KIMKOO, we provide more than machines—we deliver complete solutions. From custom design to technical support and after-sales service, our team helps clients improve efficiency and reduce production costs. KIMKOO’s machines are trusted by mattress manufacturers across Europe, Asia, the Middle East, Africa, North and South America, offering global support with local care.

Pocket Spring Machines

Mattress Compression & Roll Packing Machines

Sofa, Foam & Mattress Compression Packing Machines

Mattress Sealing Machines

Tape Edge Machines

Pillow Packaging Machines

Foam Cutting Machines

Bonnell Spring Machines

Shipping & Delivery

Shipping & Delivery

When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:

Shipping & Delivery

Shipping Ports and Delivery Timeline


Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 45 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.

Shipping Methods: Sea Freight, Land Freight, and Air Freight

Ocean Freight
Land Freight
air transport
1. Sea Freight

Sea freight is the primary shipping method we use because it is the most cost-effective and reliable option for transporting large or bulk machinery. No matter which country you are in, sea freight can usually reach a nearby port—even if the local sea transport infrastructure is limited or less efficient.
Once the shipment arrives at your destination port, the shipping line will notify you to pick it up. You can simply ask your local forwarder or customs broker to handle the port clearance and truck the machinery back to your factory.

2. Land Freight

For customers within China, we typically ship machinery by land freight, including heavy trucks, semi-trailers, or railway transport.
For overseas customers, land freight is only possible if your country is physically connected to mainland China. While trucks and semi-trailers can generally transport machinery only up to the border, the key factor for cross-border delivery is whether a railway route exists to your country, or at least to a nearby transfer point where the cargo can then continue by truck into your region.

3. Air Freight

Air freight is generally not suitable for our machinery because the equipment is too large to fit into standard cargo planes. Even if the size allows, the shipping cost would be extremely high and impractical.
Instead, we use air freight mainly for shipping documents (such as B/L copies, invoices, packing lists) or for sending small spare parts, accessories, or consumables that customers may need urgently.

Types of Containers for Shipping

  • Less-than-Container Load (LCL) – Shared Containers: Smaller equipment may be shipped via LCL (Less-than-Container Load). This method allows multiple shipments from different customers to share the same container, reducing costs. However, fumigated wooden crates are mandatory for LCL shipments, as per international regulations, to protect against pests and other environmental risks.
  • Full Container Load (FCL) – Dedicated Containers: For larger machinery, FCL (Full Container Load) shipments are the preferred method. This includes both 20-foot containers and 40-foot containers, depending on the size of the equipment. Choosing the right container size is critical to optimizing shipping costs and ensuring safe delivery.
Freight Forwarding

Freight Forwarding Options

  • Using Our Partnered Freight Forwarders: If you choose to work with one of our trusted freight forwarding partners, you can ask our sales manager for the FOB, CIF, EXW, CFR, or DAP pricing. We will provide competitive quotes based on your specific shipping requirements, and our partners will handle the logistics and transport.
  • Using Your Own Freight Forwarder: If you prefer to handle the shipping through your own agent, feel free to reach out to your regular freight forwarder to get a quote. You can work directly with them for the best possible rates and shipping options.

Payment Terms

We offer several flexible payment methods to suit your business needs:

  1. T/T (Telegraphic Transfer): The most common method for international transactions, where you pay via bank transfer.
  2. L/C (Letter of Credit): A secure payment method, often used for larger transactions to ensure protection for both parties.
  3. D/A (Documents Against Acceptance): A payment term where you pay after receiving the shipping documents.
  4. M/T (Mail Transfer): A variation of the T/T method where payments are made via mail.
  5. D/D (Demand Draft): A form of payment where the bank guarantees the amount to be paid.
  6. CASH: For smaller transactions or if preferred by both parties.
  7. Contact us other terms possible
Payment Terms