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Mattress Compression Machine (Conveyor)

Mattress compression machine with anti-static conveyor presses foam, spring, and latex mattresses into compact, airtight packages. Standard model supports up to 500mm mattress height; optional 1000mm stroke available for foam blocks, stacked layers, and sofas. Supports vacuum compression, heat sealing, and connection with roll packing machines for a complete packaging line. Ideal for efficient, dustproof packaging in automated production.

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Category: Sofa, Foam & Mattress Compression Packing Machines Tags: Foam Mattress Compression Machine, Latex Mattress Compression Machine, Mattress Compression Machine, Mattress Compression Machine Conveyor, Mattress Pressing Machine, Spring Mattress Compression Machine Brand: KIMKOO

Description

This mattress compression machine is designed for compressing all types of resilient mattresses—such as foam, spring, and latex—into a flat, compact form for easier storage and cost-effective shipping. Equipped with an anti-static conveyor belt, it seamlessly integrates with existing production lines, making it ideal for high-efficiency mattress manufacturing environments.

Before compression, mattresses need to be manually inserted into pre-purchased, custom-sized PE or PVC bags. Once placed inside the machine, the system performs vacuum compression and heat sealing, flattening the mattress into a compact, airtight package. As long as the bag remains sealed, the mattress stays compressed—protected from dust and moisture. Once the sealed bag is cut open, the compressed mattress quickly expands and returns to its original shape within 3 seconds—without any damage—making unpacking simple and hassle-free.

The C Series stands out with its fully automatic operation, completing the entire compression and sealing cycle in just 35 seconds. Designed with a PLC control system and SIEMENS electrical components, it ensures stable, precise, and long-lasting performance. Many customers use this machine to compress mattresses and then pack them into wooden frames, significantly increasing the number of units that can be loaded into a shipping container.

Features

Seamless Production Line Integration: Equipped with an anti-static conveyor belt, allowing continuous operation and easy connection with other systems like mattress roll packing machines and labeling machines.
Space-Saving Compression: Compresses mattresses by up to 90%, reducing their volume to just 10% of the original, significantly saving on storage and shipping space.
Fast Cycle Time: Completes vacuum compression and heat sealing in only 35 seconds, boosting packaging efficiency.
Damage-Free Compression: Designed specifically for resilient product—mattresses regain full shape within 3 seconds after unsealing, without deformation or damage.
Touchscreen PLC Control: Features a user-friendly touchscreen PLC control system with SIEMENS components, offering greater stability, easier operation, and long-term reliability.
Protective & Airtight Sealing: High-performance heat sealing ensures the PE/PVC bag is completely airtight, preventing air leakage and mattress rebound during storage and transport.
Cost-Effective Packaging: Requires only one PE or PVC bag per mattress; delivers a waterproof and dustproof solution that reduces packaging and shipping costs.
High Compression Force: Capable of exerting up to 50 tons of pressure, making it suitable for various mattress types with consistent results.
Wide Compatibility: Efficiently compresses foam, spring, and latex mattresses—ideal for manufacturers with diverse product lines.
Enhanced Operational Stability: Built with a robust four-cylinder structure, ensuring smooth and uniform compression every cycle.
Customizable Design: Press plate size and lifting stroke can be customized to fit specific mattress dimensions, ensuring flexibility and performance.
Trusted Manufacturing Quality: Developed with over 17 years of industry experience, delivering professional-grade reliability and long-term service support.

Core Functions

Touchscreen PLC Control
Equipped with an intuitive touchscreen PLC control system integrated with high-quality SIEMENS components, ensuring smooth, stable, and intelligent operation. This user-friendly interface simplifies parameter adjustments, enhances production accuracy, reduces operator error, and provides long-term reliability and support for continuous, high-efficiency manufacturing environments.

Anti-Static Conveyor Belt
Seamlessly integrates into automated production lines. The built-in anti-static conveyor belt enables smooth, continuous operation and easy connection with downstream equipment such as mattress roll packing machines, labeling systems, or automated bagging stations. It helps reduce manual handling, minimize static interference, and improve overall packaging efficiency and workflow stability.

Powerful Sealing Bar
Delivers strong, airtight, and reliable sealing performance. The high-performance heat sealing system ensures that each PE or PVC bag is tightly sealed to prevent air leakage and mattress rebound during storage or transport. This durable sealing bar maintains consistent temperature and pressure, guaranteeing long-lasting protection against dust, moisture, and compression failure—even in high-output production environments.

50-Ton Compression with 4 Cylinders
Built with four robust hydraulic cylinders, this machine delivers a powerful 50-ton compression force to ensure deep, stable, and uniform pressing of all types of mattresses—including foam, spring, and latex. The multi-cylinder design enhances structural balance and compression efficiency, making it ideal for high-volume production lines that demand consistent performance and long-term durability.

Expand into a Full Packaging Line with Optional Roll Packing Machines

If your mattresses only require compression, this machine alone is sufficient. But if roll packing is needed, the following economical and efficient machines are your ideal choices for completing a full mattress packaging line.

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Foam Mattress Roll Packing Machine (Fixed Diameter)

Mattress Packaging Machines

Designed for foam, latex, and sponge mattresses ≤30KG/M³, this roll packing machine creates compact, secure rolls in 35 seconds—perfect for saving space and shipping costs.

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Single-Axis Roll Packing Machine Mattress

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Single-Axis Mattress Roll Packing Machine

Mattress Packaging Machines

The single-axis mattress roll packing machine is an auxiliary unit designed to work with a mattress compression machine. It rolls pre-compressed mattresses into compact cylindrical packages for easier handling, storage, and shipping. Ideal for foam, latex, and pocket spring mattresses.

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Technical Specification
Model	JK-C4	Compression Efficiency	35 seconds per unit
Hydraulic Pressure	50 Tons	Supported Mattress Dimensions	Length: 1800–2100 mm Width: 800–2200 mm Height: 50–500
Conveyor	Anti-Static Conveyor Belt	Max Compression Height (Press Plate Stroke)	Standard Model (500mm Height) Customized Model (1000mm Height)
Number of Hydraulic Cylinders	4 hydraulic cylinders	Compression Plate Dimensions	2100 mm × 2200 mm
Number of Air Cylinders	2 pcs	Hydraulic Power	7.5 KW
Heat Sealing Power	3 KW	Conveyor Motor Power	0.75 KW
Total Power	10.5 KW	Voltage	3-Phase, 380V, 50Hz (Customizable)
Air Requirment	0.3m³/min 0.8MPa	Total Power	10.5 kw
Total Weight	4500 KG	Machine Dimension (L,W,H)	3000 mm × 2800 mm × 2500 mm

About brand

KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.

At KIMKOO, we provide more than machines—we deliver complete solutions. From custom design to technical support and after-sales service, our team helps clients improve efficiency and reduce production costs. KIMKOO’s machines are trusted by mattress manufacturers across Europe, Asia, the Middle East, Africa, North and South America, offering global support with local care.

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Shipping & Delivery

When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:

Shipping Ports and Delivery Timeline

Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 30 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.

Shipping Methods: Sea Freight, Land Freight, and Air Freight

Sea Freight: The most common shipping method for our machinery is sea freight. This is typically the most cost-effective option, especially for bulk or heavy machinery. For regions and countries with limited or less efficient sea transport infrastructure, land freight might be used.
Land Freight: For certain countries or regions with suitable transport networks, we may consider land freight for smaller equipment. This can be a viable alternative for locations where sea freight is less practical.
Air Freight: While air freight is faster, it is much more expensive, and due to the size of our machinery, it is generally not a viable option. As much as we wish, our large equipment is simply too big to fit on an airplane!

Types of Containers for Shipping

Less-than-Container Load (LCL) – Shared Containers: Smaller equipment may be shipped via LCL (Less-than-Container Load). This method allows multiple shipments from different customers to share the same container, reducing costs. However, fumigated wooden crates are mandatory for LCL shipments, as per international regulations, to protect against pests and other environmental risks.
Full Container Load (FCL) – Dedicated Containers: For larger machinery, FCL (Full Container Load) shipments are the preferred method. This includes both 20-foot containers and 40-foot containers, depending on the size of the equipment. Choosing the right container size is critical to optimizing shipping costs and ensuring safe delivery.

Freight Forwarding Options

Using Our Partnered Freight Forwarders: If you choose to work with one of our trusted freight forwarding partners, you can ask our sales manager for the FOB, CIF, EXW, CFR, or DAP pricing. We will provide competitive quotes based on your specific shipping requirements, and our partners will handle the logistics and transport.
Using Your Own Freight Forwarder: If you prefer to handle the shipping through your own agent, feel free to reach out to your regular freight forwarder to get a quote. You can work directly with them for the best possible rates and shipping options.

Payment Terms

We offer several flexible payment methods to suit your business needs:

T/T (Telegraphic Transfer): The most common method for international transactions, where you pay via bank transfer.
L/C (Letter of Credit): A secure payment method, often used for larger transactions to ensure protection for both parties.
D/A (Documents Against Acceptance): A payment term where you pay after receiving the shipping documents.
M/T (Mail Transfer): A variation of the T/T method where payments are made via mail.
D/D (Demand Draft): A form of payment where the bank guarantees the amount to be paid.
CASH: For smaller transactions or if preferred by both parties.
Contact us other terms possible