Single-Axis Mattress Roll Packing Machine

The single-axis mattress roll packing machine is an auxiliary unit designed to work with a mattress compression machine. It rolls pre-compressed mattresses into compact cylindrical packages for easier handling, storage, and shipping. Ideal for foam, latex, and pocket spring mattresses.

Core Functions

PLC Control System


Equipped with a user-friendly PLC and intuitive control panel for easy parameter setting and fast mattress roll-packing.
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PLC Control System

Enhanced Safety Design


Equipped with multiple emergency stop buttons for quick shutdown, preventing accidents and ensuring operator safety.

Enhanced Safety Design

Quick Release Mechanism


A simple, stable side lock allows fast release after roll-packing, enabling the mattress to be quickly and smoothly pushed out.

Quick Release Mechanism

Strong Push-Out Device


A pneumatic system safely and powerfully pushes the mattress off the rolling shaft after roll-packing is complete.
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Strong Push Out Device

Description

The single-axis mattress roll packing machine is designed for efficiently roll-packing pocket spring, latex, sponge, foam mattresses, and other resilient products such as foam blocks and sofas. This machine uses an electric-driven single-axis rotation to tightly roll the compressed mattress into a compact cylindrical form.

To ensure proper operation, all mattresses must be pre-compressed using a compatible compression machine. After compression, the mattress is placed into a PE bag or bubble film bag sized appropriately for the mattress dimensions. The roll-packing process delivers a firm, neat, and secure finish, preventing the roll from expanding or loosening post-packaging. The result is an attractive, space-saving package that enhances transportation and storage efficiency while minimizing costs.

Once the mattress is rolled, it is secured with sellotape and automatically discharged using pneumatic push-out technology. The export diameter of the rolled mattress typically ranges from 28 to 35 centimeters, depending on the original thickness and size of the product. This solution combines economic value with exceptional packaging quality for streamlined mattress delivery.

mattress roll paking effect

Features

  1. Fast Packing Cycle
    Completes the entire compression and roll-packing process in just 50–60 seconds, significantly boosting packaging efficiency.
  2. Economical and Practical
    Designed with affordability and usability in mind, this machine offers high cost-effectiveness and strong functionality, making it a preferred choice for most small to medium-sized mattress manufacturers.
  3. Wide Application Range
    Compatible with a broad range of resilient products, including pocket spring mattresses, latex mattresses, sponge mattresses, foam mattresses, foam blocks, and sofas—covering nearly the entire mattress and upholstered furniture industry.
  4. Excellent Packaging Result
    Reduces mattress volume by up to 90%, ensuring a compact, tightly sealed roll that does not expand or deform after packaging. Ideal for optimizing storage and reducing shipping volume.
  5. Simple and Intuitive Operation
    Easy to use with minimal training. Workers can become proficient in operating the machine within just a few minutes.
  6. Flexible Roll Size
    The export diameter of the rolled mattress is not fixed and varies depending on product thickness and size. Typically, the roll diameter ranges from 28 cm to 35 cm.
  7. Low Packaging Costs
    Only requires the use of custom-sized PE bags or bubble film bags based on the mattress dimensions. This efficient system minimizes both material use and logistical costs.
  8. Enhanced Safety Design
    Equipped with multiple emergency stop buttons, allowing operators to quickly pause the machine at any time to prevent accidents and ensure safe operation.

Mattress Compression Machines Available for Packing Line Configuration

Mattress Compression Machine (auto bagging + conveyor)

This mattress compression machine with auto bagging and vacuum compression efficiently wraps foam, spring, and latex mattresses into compact, airtight packages. The standard model features a maximum compression height (press plate stroke) of 480 mm. For thicker items like foam blocks, stacked foam layers, and sofas, a customizable maximum 1000 mm stroke option is available. Designed to streamline packaging, reduce material use, and easily integrate into automated production lines.

Mattress Compression Machine (Conveyor)

Mattress compression machine with anti-static conveyor presses foam, spring, and latex mattresses into compact, airtight packages. Standard model supports up to 500mm mattress height; optional 1000mm stroke available for foam blocks, stacked layers, and sofas. Supports vacuum compression, heat sealing, and connection with roll packing machines for a complete packaging line. Ideal for efficient, dustproof packaging in automated production.

Mattress Compression Machine

This mattress compression machine is designed for compressing all types of mattresses, including foam, spring, and latex. The standard model supports up to 500mm in mattress height and is not suitable for non-mattress items. For compressing foam blocks, layered foam, or sofas above 500mm, a custom model with a 1000mm pressing stroke is available. This ensures optimal performance across both standard and oversized packaging needs.

Technical Specification

Model

JK-R1

Supported Product Dimensions (L,W)

2200mm × 2100 mm

Packaging Efficiency

50–60 sec (Compression & Roll-Packing)

Conveyor

Anti-Static Conveyor Belt

Package Materials

PE / PVC bags, Bubble Film Bag

Working Table Size (L,W)

2200 mm × 2100 mm

Roll Diameter

28–35 cm (varies with mattress size and thickness)

Spindle Power

1.5 KW

Transfer Power

0.75KW

 Total Power

2.25 KW

Air Requirment

0.3m³/min 0.8 MPa

Voltage

3-Phase, 380V, 50Hz (Customizable)

Total Weight

1200 KG

Machine Dimension (L,W,H)

4400 mm× 2000 mm × 1200 mm

Kimkoo Brand
KIMKOO

KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.

At KIMKOO, we provide more than machines—we deliver complete solutions. From custom design to technical support and after-sales service, our team helps clients improve efficiency and reduce production costs. KIMKOO’s machines are trusted by mattress manufacturers across Europe, Asia, the Middle East, Africa, North and South America, offering global support with local care.

Pocket Spring Machines

Mattress Compression & Roll Packing Machines

Sofa, Foam & Mattress Compression Packing Machines

Mattress Sealing Machines

Tape Edge Machines

Pillow Packaging Machines

Foam Cutting Machines

Bonnell Spring Machines

Shipping & Delivery

Shipping & Delivery

When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:

Shipping & Delivery

Shipping Ports and Delivery Timeline


Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 45 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.

Shipping Methods: Sea Freight, Land Freight, and Air Freight

Ocean Freight
Land Freight
air transport
1. Sea Freight

Sea freight is the primary shipping method we use because it is the most cost-effective and reliable option for transporting large or bulk machinery. No matter which country you are in, sea freight can usually reach a nearby port—even if the local sea transport infrastructure is limited or less efficient.
Once the shipment arrives at your destination port, the shipping line will notify you to pick it up. You can simply ask your local forwarder or customs broker to handle the port clearance and truck the machinery back to your factory.

2. Land Freight

For customers within China, we typically ship machinery by land freight, including heavy trucks, semi-trailers, or railway transport.
For overseas customers, land freight is only possible if your country is physically connected to mainland China. While trucks and semi-trailers can generally transport machinery only up to the border, the key factor for cross-border delivery is whether a railway route exists to your country, or at least to a nearby transfer point where the cargo can then continue by truck into your region.

3. Air Freight

Air freight is generally not suitable for our machinery because the equipment is too large to fit into standard cargo planes. Even if the size allows, the shipping cost would be extremely high and impractical.
Instead, we use air freight mainly for shipping documents (such as B/L copies, invoices, packing lists) or for sending small spare parts, accessories, or consumables that customers may need urgently.

Types of Containers for Shipping

  • Less-than-Container Load (LCL) – Shared Containers: Smaller equipment may be shipped via LCL (Less-than-Container Load). This method allows multiple shipments from different customers to share the same container, reducing costs. However, fumigated wooden crates are mandatory for LCL shipments, as per international regulations, to protect against pests and other environmental risks.
  • Full Container Load (FCL) – Dedicated Containers: For larger machinery, FCL (Full Container Load) shipments are the preferred method. This includes both 20-foot containers and 40-foot containers, depending on the size of the equipment. Choosing the right container size is critical to optimizing shipping costs and ensuring safe delivery.
Freight Forwarding

Freight Forwarding Options

  • Using Our Partnered Freight Forwarders: If you choose to work with one of our trusted freight forwarding partners, you can ask our sales manager for the FOB, CIF, EXW, CFR, or DAP pricing. We will provide competitive quotes based on your specific shipping requirements, and our partners will handle the logistics and transport.
  • Using Your Own Freight Forwarder: If you prefer to handle the shipping through your own agent, feel free to reach out to your regular freight forwarder to get a quote. You can work directly with them for the best possible rates and shipping options.

Payment Terms

We offer several flexible payment methods to suit your business needs:

  1. T/T (Telegraphic Transfer): The most common method for international transactions, where you pay via bank transfer.
  2. L/C (Letter of Credit): A secure payment method, often used for larger transactions to ensure protection for both parties.
  3. D/A (Documents Against Acceptance): A payment term where you pay after receiving the shipping documents.
  4. M/T (Mail Transfer): A variation of the T/T method where payments are made via mail.
  5. D/D (Demand Draft): A form of payment where the bank guarantees the amount to be paid.
  6. CASH: For smaller transactions or if preferred by both parties.
  7. Contact us other terms possible
Payment Terms