Designed for efficient mattress packaging, this machine compresses, folds, and roll-packs foam, latex, or pocket spring mattresses—greatly reducing volume and shipping costs. Folding is optional and helps produce even smaller, tighter rolls for easier handling and boxed delivery.
Features a SIEMENS touchscreen with integrated PLC for stable, intelligent control. Allows quick parameter setup, independent belt adjustment, exit diameter setting, and multiple working modes including bagging only, compression only, compression + roll, or compression + fold + roll.
Delivers up to 100 tons of pressure to compress mattresses into a flat, uniform shape. Ensures consistent thickness and reliable results across various materials for high-efficiency packaging.
After compression and sealing, the mattress is conveyed to the rotating table, which turns the long side for alignment. The fold system then automatically folds the mattress in half before roll-packing, significantly reducing the final roll height for a more compact, space-efficient package. Folding is optional and can be enabled or disabled through the control system.
The mattress compression, fold and roll packing machine is designed to automatically compress, fold, and roll-pack foam, latex, and pocket coil mattresses into compact cylindrical packages—reducing volume by up to 92% to simplify storage and shipping.
This machine is ideal for mattress manufacturers looking to optimize logistics, reduce shipping costs per unit, and save warehouse space. By transforming large, reboundable mattresses into neatly compressed rolls, it enables efficient packaging suited for e-commerce, retail stores, and box delivery services.
The process begins by manually placing a mattress into a pre-purchased, custom-sized PE or PVC bag, then positioning it on the unpowered roller table. The machine compresses the mattress into a flat form, then uses a high-performance heat sealing system to create an airtight seal. This prevents air leakage and rebound, while protecting the product from dust, moisture, and deformation during transit and storage. Finally, the mattress is automatically rolled into a tight cylinder based on preset diameter settings.
After roll-packing, the compact mattress can be easily placed into a carton—streamlining transportation and enhancing the overall presentation with professional, space-saving packaging.
Technical Specification |
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Model |
JK-CR2 |
Packaging Efficiency |
35 – 45 seconds per mattress |
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Exit Diameter Range of the Mattress |
230 - 450 mm (Adjustable) |
Max. Mattress Size (L × W × H) |
2200 mm × 2100 mm × 500 mm |
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Hydraulic Pressure |
100 Tons |
Package Materials |
PE or PVC film bags, roll film (used for the roll-packing system) |
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Control System |
SIEMENS touchscreen panel & PLC control |
Oilpump Power |
7.5 KW |
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Total Power |
22 KW |
Air Requirment |
0.3m³/min 0.6 - 0.8 MPa |
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Voltage |
3-Phase, 380V, 50Hz (Customizable) |
CE Certificate |
Yes |
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Total Weight |
8000 KG |
Machine Dimension (L,W,H) |
10400 mm × 3300 mm × 2500 mm |
KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.
When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:
Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 45 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.
Sea freight is the primary shipping method we use because it is the most cost-effective and reliable option for transporting large or bulk machinery. No matter which country you are in, sea freight can usually reach a nearby port—even if the local sea transport infrastructure is limited or less efficient.
Once the shipment arrives at your destination port, the shipping line will notify you to pick it up. You can simply ask your local forwarder or customs broker to handle the port clearance and truck the machinery back to your factory.
For customers within China, we typically ship machinery by land freight, including heavy trucks, semi-trailers, or railway transport.
For overseas customers, land freight is only possible if your country is physically connected to mainland China. While trucks and semi-trailers can generally transport machinery only up to the border, the key factor for cross-border delivery is whether a railway route exists to your country, or at least to a nearby transfer point where the cargo can then continue by truck into your region.
Air freight is generally not suitable for our machinery because the equipment is too large to fit into standard cargo planes. Even if the size allows, the shipping cost would be extremely high and impractical.
Instead, we use air freight mainly for shipping documents (such as B/L copies, invoices, packing lists) or for sending small spare parts, accessories, or consumables that customers may need urgently.
We offer several flexible payment methods to suit your business needs:
KIMKOO offer multiple types of pocket spring assembly machines — some can connect with 2 coilers, and others up to 3. Freely combine with pocket spring coiling machines of different speeds. Easily set up a 1-to-1, 1-to-2, or 1-to-3 production line to match your capacity. Customize your setup today!
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