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Compression Roll Packing Machine for Mattress, Foam & Sofa

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Compression Roll Pack Machine for Mattress, Foam, Sofa

Compression Roll Packing Machine for Mattress, Sofa, Foam

Compression & Roll Packing Machine for Mattress, Foam & Sofa (Economy Model)

This economy model compression & roll packing machine is ideal for foam mattresses, stacked foam layers, and sofas, reducing volume by up to 90% for easier storage and lower shipping costs. It combines hydraulic compression with a compact roll-pack system to deliver tight, secure packaging. A cost-effective solution for small to mid-sized manufacturers needing flexible, space-saving mattress and furniture packaging.

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Categories: Mattress Packaging Machines, Sofa, Foam & Mattress Compression Packing Machines Tags: foam block compression machine, foam block pressing machine, foam block roll packing machine, foam compression machine, foam compression packing machine, sofa compression machine, sofa packaging machine, sofa packing machine Brand: KIMKOO

Core Functions

Hydraulic Compression & Strong Sealing Bar
Applies up to 50 tons of hydraulic pressure to flatten mattresses into a uniform profile. A high-performance sealing bar ensures airtight closure of PE or PVC bags, effectively preventing air leakage and maintaining product shape during storage and transport.

Roll Pack System & Flexible Roll Size
Uses an electric-driven single-axis rotation to tightly roll the compressed mattress into a compact cylindrical form. The roll diameter is adjustable, typically ranging from 28 cm to 35 cm, depending on the original mattress size and thickness.

PLC Control System
Equipped with an intuitive PLC interface and user-friendly control panel, the system allows easy control of all key actions—including compression, roll packing, punch-out, and sealing. Operators can quickly adjust parameters and monitor the process for smooth, efficient, and precise operation.

Strong Push-Out Device
A reliable pneumatic push-out system safely ejects the rolled mattress from the shaft after packing, ensuring smooth and efficient discharge with minimal manual effort.

Customized Sofas & Foam Blocks Packaging Solution

By increasing the maximum compression height to 1.0 meters, the machine can easily handle taller products such as foam blocks, stacked foam layers, and sofas—including those with foam or pocket spring structures. Once compressed, these bulky items can be directly roll-packed, making the entire packaging process more efficient and space-saving.

Description

The compression & roll packing machine for mattresses, foam, and sofas (economy model) is designed to compress and tightly roll-pack foam, latex, and pocket coil mattresses into compact cylindrical packages—reducing volume by up to 90% for easier storage and more efficient shipping. For taller or bulkier products such as foam blocks, stacked foam layers, and sofas (including foam or pocket spring-based structures), a customized version of the machine is available to meet specific packaging needs.

This cost-effective solution is especially popular among small and medium-sized mattress manufacturers. It efficiently handles all mattresses with rebound properties and offers a practical, space-saving packaging method for storage, transportation, and retail distribution. Combining affordability with reliable performance, it supports e-commerce and boxed mattress delivery models with consistent, professional packaging results.

This packaging solution integrates a JK-C1 mattress compression machine with an JK-R1 mattress roll packing machine to create an affordable, streamlined mattress packing line. While it does not include a conveyor, its manual operation is simple and effective—making it ideal for manufacturers seeking low investment with high return.

Packaging Process

Manual Bagging: The process begins by placing a mattress into a custom-sized PE or PVC bag.
Compression & Sealing: The mattress is compressed into a flat, dense form. A high-performance heat sealing system then creates an airtight seal to prevent rebound and air leakage.
Manual Transfer: After sealing, the compressed mattress is manually moved to the roll packing unit.
Roll Packing: Using electric-driven single-axis rotation, the machine rolls the mattress into a tight cylinder.
Final Discharge: The rolled mattress is secured with sellotape and automatically discharged by a pneumatic push-out system.
Compact Result: The final roll typically has a diameter of 28–45 cm, depending on the original mattress size and thickness—making it easy to box, store, and transport with a clean, professional appearance.

Features

Fast Packing Cycle
Completes the full compression and roll-packing process in just 50–60 seconds, greatly enhancing packaging speed and production efficiency.
Damage-Free Compression
Specifically engineered for compressible and resilient products, the machine ensures mattresses remain intact during the process. Once the sealed bag is opened, the mattress quickly recovers to its original shape within 3 seconds.
Protective & Airtight Sealing
Equipped with a high-performance heat sealing system that tightly seals PE or PVC bags, effectively preventing air leakage and mattress rebound during transport and storage.
Wide Application Range
Suitable for a wide variety of resilient mattresses, including pocket spring, latex, foam, and sponge mattresses. The customized model can also accommodate foam blocks, stacked foam layers, and sofas—including those with foam or pocket spring structures—expanding its versatility across the upholstered furniture industry.
Excellent Packaging Result
Reduces mattress volume by up to 90%, producing a compact, well-sealed roll that remains stable without expansion or deformation—ideal for storage optimization and lower shipping costs.
Simple and Intuitive Operation
User-friendly design requires minimal training. Operators can become proficient within minutes, making it easy to integrate into any production line.
Low Packing Cost
Uses only a pre-sized PE or PVC bag and a single roll of stretch film, keeping material consumption and packaging costs to a minimum.
Industry-Leading Quality
Built on over 17 years of manufacturing expertise, this machine delivers professional-grade performance and dependable, long-term operation.

Technical Specification
Model	JK-CR06	Packaging Efficiency	50 - 60 seconds per product
Roll Diameter Range of the Product	28 – 45 cm (depending on product size)	Max. Product Size (L × W × H)	Normal Model: 2200 mm × 2100 mm × 500 mm Customized Model: 2200 mm × 2100 mm × 1000 mm
Hydraulic Pressure	50 Tons	Compression Height Range (Press Plate Stroke)	Normal Model: 500 mm Customized Model: 1000 mm
Package Materials	PE or PVC film bag, and a stretch roll film	Control System	PLC Control System
Oilpump Power	7.5 KW	Heat Sealing Power	3 KW
Total Power	12.75 KW	Air Requirment	0.3m³/min 0.6 - 0.8 MPa
Voltage	3-Phase, 380V, 50Hz (Customizable)	CE Certificate	Yes
Total Weight	4700 KG	Machine Dimension (L,W,H)	7300mm × 2400 mm × 2400 mm

About brand

KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.

At KIMKOO, we provide more than machines—we deliver complete solutions. From custom design to technical support and after-sales service, our team helps clients improve efficiency and reduce production costs. KIMKOO’s machines are trusted by mattress manufacturers across Europe, Asia, the Middle East, Africa, North and South America, offering global support with local care.

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Shipping & Delivery

When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:

Shipping Ports and Delivery Timeline

Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 30 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.

Shipping Methods: Sea Freight, Land Freight, and Air Freight

Sea Freight: The most common shipping method for our machinery is sea freight. This is typically the most cost-effective option, especially for bulk or heavy machinery. For regions and countries with limited or less efficient sea transport infrastructure, land freight might be used.
Land Freight: For certain countries or regions with suitable transport networks, we may consider land freight for smaller equipment. This can be a viable alternative for locations where sea freight is less practical.
Air Freight: While air freight is faster, it is much more expensive, and due to the size of our machinery, it is generally not a viable option. As much as we wish, our large equipment is simply too big to fit on an airplane!

Types of Containers for Shipping

Less-than-Container Load (LCL) – Shared Containers: Smaller equipment may be shipped via LCL (Less-than-Container Load). This method allows multiple shipments from different customers to share the same container, reducing costs. However, fumigated wooden crates are mandatory for LCL shipments, as per international regulations, to protect against pests and other environmental risks.
Full Container Load (FCL) – Dedicated Containers: For larger machinery, FCL (Full Container Load) shipments are the preferred method. This includes both 20-foot containers and 40-foot containers, depending on the size of the equipment. Choosing the right container size is critical to optimizing shipping costs and ensuring safe delivery.

Freight Forwarding Options

Using Our Partnered Freight Forwarders: If you choose to work with one of our trusted freight forwarding partners, you can ask our sales manager for the FOB, CIF, EXW, CFR, or DAP pricing. We will provide competitive quotes based on your specific shipping requirements, and our partners will handle the logistics and transport.
Using Your Own Freight Forwarder: If you prefer to handle the shipping through your own agent, feel free to reach out to your regular freight forwarder to get a quote. You can work directly with them for the best possible rates and shipping options.

Payment Terms

We offer several flexible payment methods to suit your business needs:

T/T (Telegraphic Transfer): The most common method for international transactions, where you pay via bank transfer.
L/C (Letter of Credit): A secure payment method, often used for larger transactions to ensure protection for both parties.
D/A (Documents Against Acceptance): A payment term where you pay after receiving the shipping documents.
M/T (Mail Transfer): A variation of the T/T method where payments are made via mail.
D/D (Demand Draft): A form of payment where the bank guarantees the amount to be paid.
CASH: For smaller transactions or if preferred by both parties.
Contact us other terms possible