The mattress compression & roll packing machine with fixed roll diameter is designed to automatically compress and roll-pack foam, latex, and pocket coil mattresses into compact cylindrical shapes—reducing volume by up to 90% for easier storage, simplified handling, and significantly lower shipping costs.
Tailored for manufacturers looking to improve logistics and meet the demands of e-commerce and retail distribution, this machine transforms large, bulky mattresses into tightly rolled, sealed packages that are ready for boxed delivery. The final result is a clean, space-saving roll that’s easy to insert into cartons while maintaining a professional presentation.
This model features a fixed roll diameter system, meaning all mattresses are roll-packed to a consistent diameter. This eliminates the need for multiple bag sizes—you only need to prepare one size of PE or PVC packaging bag. Fixed diameter options include 29cm, 32cm, 34cm, 37cm, and 40cm, giving you flexibility to match your mattress types and densities. If you're unsure which roll diameter is best for your production, our team can provide expert guidance based on your mattress specifications.
Packaging Process
- Bag Locking: Secure the pre-sized PE or PVC bag to the bag fixing device at the roll diameter exit.
- Compression & Sealing: Compress the mattress into a flat, dense shape and apply airtight heat sealing to prevent rebound and air leakage.
- Conveying: The sealed, compressed mattress is automatically transferred via conveyor to the roll pack unit.
- Roll Packing: The mattress is tightly rolled into a cylinder using rotating rollers.
- Discharge: The roll-packed mattress is automatically pushed out by a pneumatic system, ready for boxing.
This machine ensures uniform results with every cycle—making mattress packaging faster, cleaner, and more cost-effective.