Designed for foam, latex, and sponge mattresses ≤30KG/M³, this roll packing machine creates compact, secure rolls in 35 seconds—perfect for saving space and shipping costs.
This foam mattress roll packing machine (fixed diameter) is designed specifically for roll-packing foam, latex, and sponge mattresses with a density of ≤30KG/M³. It delivers a tight, compact, and secure roll every time—ideal for reducing mattress volume for easier transportation, better storage, and significantly lower shipping costs. The entire roll-packing process takes only 35 seconds and results in a smooth, space-efficient package that prevents the mattress from expanding or loosening after packing.
To begin, a PVC or PE bag with an approximate diameter of 320mm—prepared in advance—is placed at the roll outlet and secured in position. The bag is then fixed in place using a foot pedal. Once the mattress is loaded into the machine, it is automatically rolled and pushed directly into the bag.
This system is especially suitable for foam mattresses and is widely used in shipping, retail, and e-commerce.
While the machine offers a certain degree of compression, it is not recommended to roll-pack pocket spring mattresses directly using this machine. Doing so may shorten the machine’s lifespan and puts greater stress on the PE or PVC bags, increasing the risk of tearing due to rebound force. Instead, pocket spring mattresses (without border) should first be compressed and sealed using a dedicated mattress compression machine. This pre-processing step flattens the mattress and prevents rebound, making it suitable for safe and efficient roll packing using this machine.
To accommodate various mattress densities and thicknesses, the machine can be equipped with different outlet sizes, typically including options like 29cm, 32cm, 34cm, 37cm, and 40cm—allowing flexibility according to customer needs.
Technical Specification |
|||
|---|---|---|---|
|
Model |
JK-R2 |
Packaging Efficiency |
35 seconds per mattress |
|
Supported Product Max Dimensions (L,W) |
2100mm × 2000 mm |
Maximum Mattress Height(Thickness) |
450 mm |
|
Optional Fixed Package Diameters |
29cm, 32cm, 34cm, 37cm, 40cm, 45cm |
Maximum Mattress Density |
≤30KG/M³ (foam, latex, and sponge mattresses) |
|
Package Materials |
PE / PVC Bags, Bubble Film Bag |
Conveyor |
Electronic-driven anti-static conveyor belt |
|
Control System |
SIEMENS touchscreen panel with PLC control |
Mattress Push-Out Motor Power |
3.7 KW |
|
Roll Drum Motor Power |
5.5 KW |
Anti-Static Conveyor Belt Motor Power |
2.2 KW |
|
Adjustable Work Surface Motor Power |
0.75 KW |
Total Power |
12.15 KW |
|
Air Requirment |
0.3m³/min 0.6 - 0.8 MPa |
Voltage |
3-Phase, 380V, 50Hz (Customizable) |
|
Total Weight |
3200 KG |
Machine Dimension (L,W,H) |
3300 mm (+ discharge table 4400 mm) × 2500 mm × 1500 mm |
KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.
When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:
Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 45 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.
Sea freight is the primary shipping method we use because it is the most cost-effective and reliable option for transporting large or bulk machinery. No matter which country you are in, sea freight can usually reach a nearby port—even if the local sea transport infrastructure is limited or less efficient.
Once the shipment arrives at your destination port, the shipping line will notify you to pick it up. You can simply ask your local forwarder or customs broker to handle the port clearance and truck the machinery back to your factory.
For customers within China, we typically ship machinery by land freight, including heavy trucks, semi-trailers, or railway transport.
For overseas customers, land freight is only possible if your country is physically connected to mainland China. While trucks and semi-trailers can generally transport machinery only up to the border, the key factor for cross-border delivery is whether a railway route exists to your country, or at least to a nearby transfer point where the cargo can then continue by truck into your region.
Air freight is generally not suitable for our machinery because the equipment is too large to fit into standard cargo planes. Even if the size allows, the shipping cost would be extremely high and impractical.
Instead, we use air freight mainly for shipping documents (such as B/L copies, invoices, packing lists) or for sending small spare parts, accessories, or consumables that customers may need urgently.
We offer several flexible payment methods to suit your business needs:
KIMKOO offer multiple types of pocket spring assembly machines — some can connect with 2 coilers, and others up to 3. Freely combine with pocket spring coiling machines of different speeds. Easily set up a 1-to-1, 1-to-2, or 1-to-3 production line to match your capacity. Customize your setup today!
Technical Support
Services
Custom Development Support
FAQ
