The automatic sofa & foam compression roll packing machine is a fully automated solution for bagging, compressing, edge folding, and roll-packing sofas, foam blocks, stacked foam layers, and mattresses. Combining up to 100 tons of compression force with high-speed roll-packing, it achieves up to 90% volume reduction—producing compact, neat, and transport-friendly rolls with outstanding appearance.
Automatically centers the mattress to maximize film usage. Begins with PE or bubble film wrapping, followed by a stretch film tunnel that tightly wraps the entire product for secure and space-saving packaging.
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Exerts up to 100 tons of pressure to compress foam blocks, sponge sheets, sofas, and mattresses into a flat shape. This high compression force ensures uniform thickness and consistent results across various materials, making it ideal for large-scale production.
Provides strong, airtight sealing using a high-performance heat system. It tightly seals PE or PVC bags to prevent air leakage and mattress rebound, maintaining protection against dust, moisture, and deformation during storage or transport.
Automatically adjusts the roll package diameter based on product thickness and length, forming a precise cylindrical package. The PLC system allows setting target diameter values within a predefined range, ensuring accurate and consistent roll-packing results.
The machine features a fold-pack system that folds the edges of the compressed mattress or sofa inward before roll packing, resulting in a neater and more visually appealing final package. This also reduces the final roll height, making the package more compact and space-efficient.
The automatic sofa & foam compression roll packing machine is a fully automated solution designed to auto bag, compress, edge fold, and roll-pack foam blocks, stacked foam layers, sofas (including foam or pocket spring-based), and mattresses into compact cylindrical packages—achieving up to 90% volume reduction for easier shipping and storage.
Engineered for mattress and sofa manufacturers aiming to streamline logistics, reduce shipping costs per unit, and maximize warehouse space, this machine transforms bulky and reboundable products into neat, space-saving packages ideal for e-commerce, retail, and boxed shipping.
The system integrates a comprehensive wrapping process that begins with automatic PE or air bubble film wrapping, followed by a stretch film tunnel that secures the package with stretch film. It is capable of handling large product sizes, including items up to 100 cm in height. A customizable recipe system allows tailored settings for different products and packaging materials, ensuring flexibility across production lines.
Built with a robust structure for long-term operation, the machine features a user-friendly touchscreen PLC interface and high-performance SIEMENS electrical components for reliable, precision control. This fully automated process not only increases packaging efficiency but also significantly lowers labor demands.
Whether compressing sofas or rolling foam mattresses, this equipment delivers consistent performance, secure wrapping, and superior volume reduction—making it a smart investment for manufacturers focused on productivity, cost-efficiency, and modern distribution needs.
Technical Specification |
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Model |
JK-FR01 |
Packaging Efficiency |
45 – 55 seconds per unit |
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Roll-Packed Diameter Range |
230 – 450mm |
Supported Foam Block & Sofa...Dimensions |
Length: 800–2700 mm |
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Hydraulic Pressure |
100 Tons |
Max Compression Height (Press Plate Stroke) |
1000 mm |
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Compression Plate Dimensions |
1300 mm × 2700 mm |
Control System |
SIEMENS Touchscreen & PLC Control System |
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Number of Hydraulic Cylinders |
4 Pcs |
Heat Sealing Power |
3 KW |
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Oil Pump Power |
11 KW |
Hydraulic Power |
7.5 KW |
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Total Power |
60KW |
Voltage |
3-Phase, 380V, 50Hz (Customizable) |
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Air Requirment |
0.3m³/min 0.8MPa |
Total Weight |
12000 KG (Optional Flipping System 12500KG) |
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Machine Dimension (L,W,H) |
13000 mm × 3312 mm × 3222 mm |
KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.
When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:
Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 45 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.
Sea freight is the primary shipping method we use because it is the most cost-effective and reliable option for transporting large or bulk machinery. No matter which country you are in, sea freight can usually reach a nearby port—even if the local sea transport infrastructure is limited or less efficient.
Once the shipment arrives at your destination port, the shipping line will notify you to pick it up. You can simply ask your local forwarder or customs broker to handle the port clearance and truck the machinery back to your factory.
For customers within China, we typically ship machinery by land freight, including heavy trucks, semi-trailers, or railway transport.
For overseas customers, land freight is only possible if your country is physically connected to mainland China. While trucks and semi-trailers can generally transport machinery only up to the border, the key factor for cross-border delivery is whether a railway route exists to your country, or at least to a nearby transfer point where the cargo can then continue by truck into your region.
Air freight is generally not suitable for our machinery because the equipment is too large to fit into standard cargo planes. Even if the size allows, the shipping cost would be extremely high and impractical.
Instead, we use air freight mainly for shipping documents (such as B/L copies, invoices, packing lists) or for sending small spare parts, accessories, or consumables that customers may need urgently.
We offer several flexible payment methods to suit your business needs:
KIMKOO offer multiple types of pocket spring assembly machines — some can connect with 2 coilers, and others up to 3. Freely combine with pocket spring coiling machines of different speeds. Easily set up a 1-to-1, 1-to-2, or 1-to-3 production line to match your capacity. Customize your setup today!
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