Bonnell Spring Coiling Machine

The bonnell spring coiling machine is designed for high-speed production of durable Bonnell springs used in mattresses and sofas. It integrates coiling, knotting, heat treatment, and spring output into one continuous process. With servo control, frequency-regulated speed, and a user-friendly touchscreen interface, the machine ensures consistent spring quality, stable operation, and efficient output of up to 90–100 springs per minute.

Core Functions

Touchscreen PLC Control System

Touchscreen & PLC Control System
Touchscreen panel enables real-time parameter setting and automatic lubrication. PLC buttons control start, stop, and emergency functions for safe, intuitive operation.

High Speed Coiling Head

High-Speed Coiling Head
CNC-driven coiling head forms 90–100 springs per minute with high accuracy, ensuring uniform shape, tight coils, and fast production without compromising quality.

Precision Worm Gear Transmission

Precision Worm & Gear Transmission
Worm and gear reducer with frequency control delivers smooth motion and stable speed, optimizing performance under continuous high-load operation.

Advanced Knotting Technology

Advanced Knotting Technology
Top and bottom knotting systems are servo-controlled for clean, tight knots. Provides strong spring joints and precise spring frame structure.

Efficient Heat Treatment System

Efficient Heat Treatment System
Applies electric heating to each spring during coiling, enhancing its elasticity and ensuring consistent, reliable rebound performance.

Enhanced Safety Protection

Enhanced Safety Protection
Protective enclosure shields operators during operation. The cover opens easily for maintenance, balancing safety with operational convenience.

Bonnell Spring Detail Display

Bonnell Spring Structure Overview
Bonnell Spring Size Range Display
Description

The Bonnell Spring Coiling Machine is specifically designed for the efficient production of Bonnell springs used in mattresses and sofas. It completes the entire spring manufacturing process—coiling, knotting, heat treatment, and spring output—in one fully integrated cycle. This machine focuses solely on spring formation; to assemble a complete Bonnell Spring Unit, a separate Bonnell Spring Assembly Machine is required.

Built for high-volume manufacturing, the machine delivers an output of 90 to 100 springs per minute, supporting fast-paced production environments. It operates with a servo-driven system and a worm and gear decelerator, with the production speed precisely regulated by a frequency converter. The machine features a robust and well-optimized structure, ensuring smooth operation and simplified adjustments during production.

An intuitive touchscreen interface allows operators to manage essential parameters, including the lubrication system, which is fully automated and computer-controlled for consistent performance and reduced maintenance. The machine’s configuration supports stable operation over extended periods, with high-precision components contributing to superior spring shape and knot integrity.

With only minimal compressed air required for auxiliary actions—such as opening the heat treatment fixture—this coiling system maintains dependable mechanical performance and a compact footprint. Its modern design ensures ease of use, efficient fault detection, and consistent spring quality, making it a reliable choice for manufacturers focused on durability, productivity, and operational simplicity.

Features

  1. Integrated Multi-Process Operation — Combines wire coiling, knotting, heat treatment, and spring output into one seamless cycle, streamlining production and minimizing manual intervention.
  2. High-Speed Spring Production — Delivers 90–100 Bonnell springs per minute, ensuring fast, continuous output for mattress and sofa spring manufacturing.
  3. Precision Worm & Gear Transmission — Frequency-controlled worm and gear decelerator enables smooth motion and accurate speed regulation.
  4. User-Centered Touchscreen Interface — Multilingual touchscreen with PLC control system offers intuitive operation and real-time parameter adjustment.
  5. Intelligent Lubrication System — Fully automated, computer-controlled oiling ensures consistent performance and reduces mechanical wear.
  6. Stable Structure with Easy Adjustment — Optimized layout and quality components support long-term reliability and quick changeovers for different spring specs.
  7. Low Air Consumption — Requires only minimal compressed air for auxiliary movements like heat treatment fixture control, simplifying pneumatic setup.
  8. Advanced Tooling for Superior Spring Quality — High-precision carbide tooling improves spring form and knot finish for reliable, uniform results.
  9. CE Certified & One-Year Warranty — Complies with European CE standards and includes a 12-month warranty with full technical support.
  10. Proprietary Technology & Proven Reliability — Backed by KIMKOO's patented innovations and 17+ years of industry experience in mattress machinery.

The Bonnell Spring Assembly Machine for Your Complete Production Line

Bonnell Spring Assembly Machine

This Bonnell spring assembly machine is used to link double-cone springs into complete Bonnell spring units for mattresses and sofas. It boosts efficiency, reduces labor, and supports different spring sizes.

Technical Specification

Model

JK-BS-100

Spring Type

Bonnell Spring

Production Capacity

90 – 100 springs per minute

Machine Operation Mode

 Fully automatic

Control System

Touchscreen + PLC (multilingual interface available)

Spring Diameter (Caliber)

Ø65 – Ø95 mm (±3 mm tolerance per specification)

Wire Diameter

Ø1.9 – Ø2.4 mm

Spring Height Range

80–200 mm / 130–230 mm (dual configuration optional)

Number of Coils per Spring

4 – 7 turns

Motor Power

5.5Kw

Heat Treatment Power

20 KW

CE Certificate

Yes

Material Rack Load Capacity

Up to 1000 kg

Main Machine Dimensions (L × W × H)

1700 × 1900 × 2200 mm

Material Rack Dimensions (L × W × H)

1220 × 1220 × 1800 mm

Overall Dimensions (L × W × H)

2920 × 1900 × 2200 mm

Total Weight

2500 KG

Voltage

3-Phase, 380V, 50Hz (Customizable)