The Semi-Automatic Pocket Spring Assembly Machine is designed for efficiently bonding manually loaded pocket spring rows into full mattress or sofa spring units. Operators place the cut spring strips into the material trough, and the machine performs automatic gluing, fabric cutting, and precise assembly. With PLC control, touchscreen interface, and servo-controlled dual gluing modes, it ensures stable, glue-saving performance. Ideal for producing high-quality zoned pocket spring units with minimal manual trimming and consistent output.
The Semi-Automatic Pocket Spring Assembly Machine is a widely adopted solution in the mattress industry, specifically designed for bonding pocket spring coil rows to form a complete mattress spring unit. This machine is purpose-built for the production of pocket coil spring mattresses and sofas.
It features a practical material trough that allows for fast and accurate placement of spring strips, making the assembly process more efficient and user-friendly. With the integration of an imported PLC control system, it ensures stable performance while assembling drum-type or cylindrical pocket springs into either parallel or cellular patterns at a consistent speed of 6–7 rows per minute.
The machine operates primarily through mechanical transmission, providing high operational stability with minimal reliance on air pressure. This not only reduces operational complexity but also lowers energy consumption. Its gluing system supports both continuous and intermittent application, which helps significantly reduce glue usage while maintaining firm adhesion.
A key advantage of this machine is its capability to produce multi-zone mattress spring units. By placing pocket spring rows of varying firmness, it can assemble spring units with defined comfort zones tailored to different areas of the human body, enhancing the overall comfort and ergonomics of the final mattress.
Combining dependable performance, ease of operation, and intelligent design, the Semi-Automatic Pocket Spring Assembly Machine is an ideal choice for manufacturers seeking to improve efficiency while producing high-quality, zoned mattress spring units.
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Technical Specification |
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Model |
JK-AS1 |
Assembly Efficiency |
6–8 rows/min |
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Glue Box Options |
UMASTEC (China) / Robatech (Switzerland) / Nordson PB7 (USA) |
Drive Type |
Servo Drive |
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Air Requirment |
0.3m³/min 0.6 MPa |
Voltage |
3-Phase, 380V, 50Hz (Customizable) |
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Working Temperature |
0℃ - 35℃ (32°F – 95°F) |
Total Power |
12 KW |
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Spring Feeding Method |
Manual loading of pocket spring rows |
Assembling Platform Control |
Electronic Control |
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Gluing Modes |
Continuous and intermittent gluing |
CE Certificate |
Yes |
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Total Weight |
2350 KG |
Machine Dimension (L × W × H) |
3500 mm × 3000 mm × 2050 mm |
MATERIAL SPECIFICATIONS |
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Pocket Spring Height |
60 mm - 280 mm |
Spring Central Dia. |
Φ45 mm - Φ80 mm |
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Non-Woven Supply |
70g - 100g/m² |
Non-Woven Width |
450 mm - 2200 mm |
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Inner Dia. of Non-Woven |
≥ 60mm |
Outer Dia. of Non-Woven |
≤ 500mm |
KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.
When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:
Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 45 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.
Sea freight is the primary shipping method we use because it is the most cost-effective and reliable option for transporting large or bulk machinery. No matter which country you are in, sea freight can usually reach a nearby port—even if the local sea transport infrastructure is limited or less efficient.
Once the shipment arrives at your destination port, the shipping line will notify you to pick it up. You can simply ask your local forwarder or customs broker to handle the port clearance and truck the machinery back to your factory.
For customers within China, we typically ship machinery by land freight, including heavy trucks, semi-trailers, or railway transport.
For overseas customers, land freight is only possible if your country is physically connected to mainland China. While trucks and semi-trailers can generally transport machinery only up to the border, the key factor for cross-border delivery is whether a railway route exists to your country, or at least to a nearby transfer point where the cargo can then continue by truck into your region.
Air freight is generally not suitable for our machinery because the equipment is too large to fit into standard cargo planes. Even if the size allows, the shipping cost would be extremely high and impractical.
Instead, we use air freight mainly for shipping documents (such as B/L copies, invoices, packing lists) or for sending small spare parts, accessories, or consumables that customers may need urgently.
We offer several flexible payment methods to suit your business needs:
KIMKOO offer multiple types of pocket spring assembly machines — some can connect with 2 coilers, and others up to 3. Freely combine with pocket spring coiling machines of different speeds. Easily set up a 1-to-1, 1-to-2, or 1-to-3 production line to match your capacity. Customize your setup today!
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