This automatic packaging line is designed for bagging, compressing, folding, and roll packing foam, latex, and pocket coil mattresses into compact cylindrical packages—reducing volume by up to 92% to optimize storage and shipping.
Ideal for mattress manufacturers looking to streamline their packaging process, this machine automates every step—from auto bagging to final roll packing—eliminating the need for manual labor and creating consistent, space-saving results. Whether the goal is to reduce shipping costs per unit, enhance warehouse efficiency, or prepare mattresses for direct-to-consumer or retail distribution, this system delivers.
Mattresses are conveyed, wrapped with film, compressed, sealed, folded, and rolled—all automatically. With multiple packaging modes available, including autobagging only, compress and roll, or compress, fold, and roll, manufacturers can choose the best method for their product and market.
Built for long-term industrial use, the machine features a rugged structure, a user-friendly touchscreen PLC interface, and reliable SIEMENS electrical components for precise, efficient operation. It’s engineered to increase packaging output while significantly reducing labor demands.
Two types of film are used during the process. A polyethylene film in the compression stage locks the mattress in its flattened form, while a stretch film is applied during the roll cage stage to maintain the rolled shape and finalize the packaging. These films are available through KIMKOO.
Most foam and latex mattresses are compatible with compression packaging, as well as pocket coil mattresses without wire rims. Since every mattress construction is unique, the best way to confirm compatibility is to arrange a test with KIMKOO by sending a product sample to their facility.