The fully automatic pocket spring coiling machine produces up to 160 springs per minute with a high compression ratio, enabling thinner wire use for material savings. This design delivers stronger rebound and better body support by extending spring height and compression range. It supports cylindrical and barrel springs for versatile mattress and sofa manufacturing. Optional dual-wire system allows ergonomic zoning with varying spring firmness, ensuring efficient, stable, and eco-friendly production.
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| Specification | Chair | Armchair | Sofas |
| Height | 37" | 42" | 42" |
| Width | 26.5" | 32.5" | 142" |
| Depth | 19.5" | 22.5" | 24.5" |
| Assembly Required | No | No | Yes |
| Packaging Type | Box | Box | Box |
| Package Weight | 55 lbs. | 64 lbs. | 180 lbs. |
| Packaging Dimensions | 27" x 26" x 39" | 45" x 35" x 24" | 46" x 142" x 25" |
The JK-PS-160DW model offers a dual-wire option designed to enhance flexibility in spring firmness customization and streamline production efficiency.
This version is equipped with two independent wire decoilers, allowing simultaneous feeding of two spools of steel wire. Manufacturers can choose to use either wires of the same diameter or different diameters. When alternating between thicker and thinner wires (e.g., 1+1, 2+2, 3+5 combinations), the machine enables ergonomic zoning within the mattress—providing targeted support for different body areas such as shoulders, hips, and lower back.
Spring configurations and wire switching sequences can be precisely programmed through the intuitive touchscreen control panel. Even in non-zoning applications, the dual-wire setup reduces production interruptions by enabling quick wire spool replacement, minimizing downtime and ensuring continuous, efficient operation.
When combined with the high compression ratio design, the dual-wire version offers both material savings and ergonomic performance—making it a powerful solution for high-volume, high-value mattress production.
This pocket spring coiling machine is a high-speed, fully automatic CNC solution designed for the mass production of pocket springs used in mattresses and sofas. With a maximum output of 160 springs per minute, it delivers exceptional efficiency and precision—ideal for large-scale, high-throughput manufacturing.
Equipped with a high compression ratio mechanism, this machine can produce pocket springs with greater free height and wider coil pitch, which are then compressed into standard sizes. This design allows manufacturers to use thinner wire while achieving the same support level, enabling material cost savings without compromising comfort or durability.
The machine integrates multiple patented technologies and features a fully digital, single-wire coiling head, eliminating the need for mechanical cam adjustments and reducing setup time. The entire process—including wire feeding, heat treatment, coiling, fabric feeding, ultrasonic welding, and cutting—is fully automated and precisely coordinated.
An intuitive touchscreen control panel powered by a PLC system and servo motors enables real-time parameter adjustment, high-speed synchronization, and stable continuous operation.
Engineered for performance, reliability, and flexibility, this machine is ideal for producing standard or zoned pocket spring units, helping manufacturers stay competitive with high output, consistent quality, and efficient material usage.
Select from our assembly machines to integrate with coiling systems and efficiently build complete pocket spring units for mattresses and sofas.
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Technical Specification |
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Model |
JK-PS-160 (Single-Wire) / JK-PS-160DW (Dual-Wire) |
Production Capacity |
130 Springs/Min |
|
Drive Type |
Fully Servo-Driven System |
CNC Control |
Yes (Spring Coiling Fully Digitized) |
|
Control System |
Omron Touchscreen + PLC + Physical Buttons |
Air Requirment |
0.3m³/min 0.6MPa |
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Voltage |
3-Phase, 380V, 50Hz (Customizable) |
CE Certificate |
Yes |
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Total Power |
Single-Wire – 45 kW / Dual-Wire – 50 kW |
Total Weight |
Single-Wire – 4000 KG / Dual-Wire – 4500 KG |
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Machine Dimension (L,W,H) |
Single-Wire: 8600 mm × 1600 mm × 2150 mm |
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MATERIAL SPECIFICATIONS |
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Wire Dia. |
High compression ratio spring: Φ1.6 - Φ2.0 mm (Customizable) |
Non-Woven Supply |
60 - 90g/m² |
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Non-Woven Width |
320 mm - 680 mm |
Inner Dia. of Non-Woven |
≥ 60 mm |
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Outer Dia. of Non-Woven |
≤ 1000 mm |
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SPRING SPECIFICATIONS |
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Pocket Spring Height |
High compression Ratio Spring: 150mm - 200mm (Customizable) |
Spring Central Dia. |
Φ55 mm - Φ75 mm (Customizable) |
KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.
When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:
Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 30 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.
We offer several flexible payment methods to suit your business needs:
KIMKOO offer multiple types of pocket spring assembly machines — some can connect with 2 coilers, and others up to 3. Freely combine with pocket spring coiling machines of different speeds. Easily set up a 1-to-1, 1-to-2, or 1-to-3 production line to match your capacity. Customize your setup today!
