Mattress Compression & Roll Packing Machine

Automatic mattress compression & roll packing machine for foam, latex, and pocket coil mattresses. Compresses volume by up to 90% for easier storage and shipping. Fast 30–35s cycle with airtight sealing and adjustable roll size.

Core Functions

Touchscreen Panel PLC Control System

Touchscreen Panel & PLC Control System

Integrated with a SIEMENS touchscreen and PLC, this control system ensures intelligent, stable operation. Operators can easily configure parameters, independently adjust conveyor belts, and set the desired mattress exit diameter with precision.

Hydraulic Compression Strong Sealing Bar

Hydraulic Compression & Strong Sealing Bar

Utilizes up to 100 tons of hydraulic pressure to compress mattresses into a uniform flat profile. The high-performance sealing bar delivers airtight seals on PE or PVC bags, preventing air leakage and maintaining mattress integrity.

Intelligent Roll Pack System

Intelligent Roll Pack System

Once compressed, the mattress is automatically rolled with stretch film. The system dynamically adjusts roll diameter according to mattress size, with preset targets set via PLC for accurate, repeatable, and space-saving cylindrical packaging.

Hot Sale Mattress Compress & Roll Packaging Machine

Intelligent Compressing & Roll Packaging

Description

The mattress compression & roll packing machine is engineered to automatically compress and roll-pack foam, latex, and pocket coil mattresses into compact cylindrical shapes—reducing their volume by up to 90% for easier storage and significantly more efficient shipping.

Designed for mattress manufacturers aiming to streamline logistics and cut down on shipping costs, this machine transforms bulky, resilient mattresses into tightly packed rolls ideal for e-commerce platforms, retail stores, and boxed delivery services. It helps maximize warehouse space while ensuring each product arrives safely and professionally packaged.

The operation starts with the manual placement of a mattress into a custom-sized PE or PVC bag. Once positioned on the machine, the mattress is compressed into a flat, dense form. A high-performance heat sealing system then creates an airtight seal to prevent air leakage and rebound, while also shielding the product from dust, moisture, and deformation during transport and storage.

The machine completes the process by automatically rolling the sealed mattress into a compact cylinder, with the roll diameter set according to production needs. The result is a neatly packed mattress that can be easily inserted into a carton—making it easier to handle, store, and ship while maintaining a clean, professional appearance.

mattress packaging effect

  1. Touchscreen PLC Control
    Equipped with a SIEMENS touchscreen and PLC system, the machine ensures stable operation, precise process control, and an intuitive user experience.
  2. Space-Saving & Cost-Effective
    Compresses and roll-packs mattresses to reduce their volume by up to 90%, significantly cutting shipping and storage costs while improving logistics efficiency.
  3. Fast Cycle Time
    Completes the full cycle—compression, sealing, and roll packing—in just 30–35 seconds per mattress, supporting high-volume production.
  4. Low Packing Cost
    Operates using only a pre-sized PE or PVC bag and a single roll of film, keeping packaging material costs minimal.
  5. Compact & Easy to Maintain
    With its small footprint, the machine is easy to install and operate, and its low-maintenance design suits both medium and large-scale production environments.
  6. Customizable Design
    Flexible configuration options are available to meet specific production needs and custom packaging requirements.
  7. Damage-Free Packaging
    Maintains product quality—mattresses return to their original shape within 3 seconds of unpacking, without damage or deformation.
  8. Wide Product Compatibility
    Compatible with a variety of mattresses, including pocket spring, bonnell spring, foam, and latex models—ideal for compressing most types of reboundable mattresses.
  9. Trusted Manufacturing Quality
    Backed by over 17 years of industry expertise, the machine is built for durability, consistent performance, and long-term reliability.

Technical Specification

Model

JK-CR1

Packaging Efficiency

30- 35 seconds per mattress

Exit Diameter Range of the Mattress

230 - 450 mm (Adjustable)

Max. Mattress Size (L × W × H)

2200 mm × 2100 mm × 500 mm

Hydraulic Pressure

100 Tons

Compression Height Range (Press Plate Stroke)

500 mm

Package Materials

PE or PVC roll film, and stretch roll film

Control System

SIEMENS touchscreen panel & PLC control

Oilpump Power

7.5 KW

 Total Power

28.7 KW

Air Requirment

0.3m³/min 0.6 - 0.8 MPa

Voltage

3-Phase, 380V, 50Hz (Customizable)

CE Certificate

Yes

Heat Sealing Power

3 KW

Total Weight

7200 KG

Machine Dimension (L,W,H)

5500 mm × 3300 mm × 2500 mm

About brand
KIMKOO

KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.

At KIMKOO, we provide more than machines—we deliver complete solutions. From custom design to technical support and after-sales service, our team helps clients improve efficiency and reduce production costs. KIMKOO’s machines are trusted by mattress manufacturers across Europe, Asia, the Middle East, Africa, North and South America, offering global support with local care.

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Mattress Packaging Machines

Sofa, Foam & Mattress Compression Packing Machines

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Tape Edge Machines

Pillow Packaging Machines

Foam Cutting Machines

Bonnell Spring Machines

Shipping & Delivery

Shipping & Delivery

When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:

Shipping & Delivery

Shipping Ports and Delivery Timeline

Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 30 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.

Shipping Methods: Sea Freight, Land Freight, and Air Freight

Ocean Freight
Land Freight
air transport
  1. Sea Freight: The most common shipping method for our machinery is sea freight. This is typically the most cost-effective option, especially for bulk or heavy machinery. For regions and countries with limited or less efficient sea transport infrastructure, land freight might be used.
  2. Land Freight: For certain countries or regions with suitable transport networks, we may consider land freight for smaller equipment. This can be a viable alternative for locations where sea freight is less practical.
  3. Air Freight: While air freight is faster, it is much more expensive, and due to the size of our machinery, it is generally not a viable option. As much as we wish, our large equipment is simply too big to fit on an airplane!

Types of Containers for Shipping

  • Less-than-Container Load (LCL) – Shared Containers: Smaller equipment may be shipped via LCL (Less-than-Container Load). This method allows multiple shipments from different customers to share the same container, reducing costs. However, fumigated wooden crates are mandatory for LCL shipments, as per international regulations, to protect against pests and other environmental risks.
  • Full Container Load (FCL) – Dedicated Containers: For larger machinery, FCL (Full Container Load) shipments are the preferred method. This includes both 20-foot containers and 40-foot containers, depending on the size of the equipment. Choosing the right container size is critical to optimizing shipping costs and ensuring safe delivery.
Freight Forwarding

Freight Forwarding Options

  • Using Our Partnered Freight Forwarders: If you choose to work with one of our trusted freight forwarding partners, you can ask our sales manager for the FOB, CIF, EXW, CFR, or DAP pricing. We will provide competitive quotes based on your specific shipping requirements, and our partners will handle the logistics and transport.
  • Using Your Own Freight Forwarder: If you prefer to handle the shipping through your own agent, feel free to reach out to your regular freight forwarder to get a quote. You can work directly with them for the best possible rates and shipping options.

Payment Terms

We offer several flexible payment methods to suit your business needs:

  1. T/T (Telegraphic Transfer): The most common method for international transactions, where you pay via bank transfer.
  2. L/C (Letter of Credit): A secure payment method, often used for larger transactions to ensure protection for both parties.
  3. D/A (Documents Against Acceptance): A payment term where you pay after receiving the shipping documents.
  4. M/T (Mail Transfer): A variation of the T/T method where payments are made via mail.
  5. D/D (Demand Draft): A form of payment where the bank guarantees the amount to be paid.
  6. CASH: For smaller transactions or if preferred by both parties.
  7. Contact us other terms possible
Payment Terms