Bonnell Spring Assembly Machine

This Bonnell spring assembly machine is used to link double-cone springs into complete Bonnell spring units for mattresses and sofas. It boosts efficiency, reduces labor, and supports different spring sizes.

Core Functions

Touchscreen PLC Control with Push Buttons

Touchscreen & PLC Control with Push Buttons
The user-friendly touchscreen interface allows direct input of spring row numbers and other settings. After assembly, the complete spring unit is automatically ejected, enabling smooth and automated operation.

Simultaneous Spring Linking

Simultaneous Spring Linking
The machine connects both upper and lower Bonnell springs concurrently, ensuring fast, synchronized assembly for high productivity and consistent quality.

Durable Precision Clamps

Durable Precision Clamps
Made from wear-resistant materials, the precision tooling guarantees accurate spring positioning and stable knotting throughout long production runs.

High Precision Servo Motor

High-Precision Servo Motor
Equipped with a high-accuracy servo motor for smooth and responsive motion control, ensuring consistent performance and precise spring assembly.

Automatic Lubrication System

Automatic Lubrication System
Built-in lubrication extends machine life by reducing wear on moving parts, minimizing maintenance needs and downtime.

Reliable Electrical Components

Reliable Electrical Components
Uses premium Taiwan Delta drives and trusted electrical parts to provide stable, efficient, and long-lasting machine operation.

Finished Bonnell Spring Unit Display

Finished Bonnell Spring Unit Display
Bonnell Spring Unit
Bonnell Spring Unit Display
Description

This Bonnell spring assembly machine is designed for efficient and accurate production of Bonnell spring units used in mattresses, sofa cushions, and other upholstered furniture. Operators place the springs into the clamp tooling, while the machine provides stable mechanical assistance for linking, knotting, and helical wire processing. It connects upper and lower springs consistently, helping maintain uniform assembly quality across different product specifications.

The machine features durable, high-precision clamps and a servo-assisted wire feeding system that ensure stable movement, accurate tension control, and reliable wire cutting and end bending. Equipped with a Delta drive system from Taiwan, it delivers smooth performance and consistent output, even during long production cycles.

Interchangeable clamp components allow manufacturers to work with various spring diameters, heights, wire thicknesses, and unit sizes. The PLC-based monitoring interface provides essential status information and simplifies operation, reducing the technical requirements for operators while maintaining consistent assembly standards.

This equipment can be used as part of a complete Bonnell spring production line when paired with a Bonnell spring coiling machine. It is also suitable for factories that purchase pre-coiled springs and assemble the units in-house, offering flexibility and cost-effective production for different manufacturing scales.

The Bonnell Spring Coiling Machine for The Production of a Complete Bonnell Spring Unit

Bonnell Spring Coiling Machine

The bonnell spring coiling machine is designed for high-speed production of durable Bonnell springs used in mattresses and sofas. It integrates coiling, knotting, heat treatment, and spring output into one continuous process. With servo control, frequency-regulated speed, and a user-friendly touchscreen interface, the machine ensures consistent spring quality, stable operation, and efficient output of up to 90–100 springs per minute.

Features

  1. Dual-Side Helical Assembly
    The machine links the upper and lower springs automatically after the operator places the springs into the clamp tooling. This dual-side connection greatly improves production speed and ensures consistent assembly quality.
  2. Flexible Size Adjustment
    Interchangeable clamp and jaw systems allow quick changes between different spring specifications, reducing downtime and enhancing production versatility.
  3. Wide Specification Compatibility
    Supports various steel wire diameters, spring end rings, spring heights, and unit dimensions. Custom fixtures can be supplied to meet unique customer needs.
  4. Automatic Wire Cutting & Bending
    After spring placement, the machine automatically feeds the helical wire, cuts it to length, and bends both ends, ensuring secure and uniform connections with minimal manual involvement.
  5. High-Precision Tooling
    Durable carbide tooling ensures accurate spring positioning and stable knotting performance, delivering long service life and reliable operation.
  6. User-Friendly Operation Interface
    Equipped with an intuitive touchscreen control panel that provides real-time status, operation settings, and fault notifications for easy monitoring.
  7. Advanced Electronic Management
    PLC-based control ensures accurate motion coordination and stable operation across all automated processes.
  8. Servo Motor & Delta Drive System
    Features a high-precision servo motor and Taiwan Delta drive for smooth, responsive, and reliable wire-feeding and assembly performance.
  9. Automated Row Counting & Unit Discharge
    Once the springs are placed and the assembly begins, the machine automatically counts rows and ejects the completed spring unit, streamlining workflow and increasing productivity.
  10. Compliance & Warranty
    CE certified and backed by a 12-month warranty with professional technical support.
  11. Industry-Proven Reliability
    Developed by KIMKOO with over 17 years of mattress machinery experience and proprietary technology.

Technical Specification

Model

JK-AB1

Spring Type

Bonnell Spring

Production Capacity

60–80 spring units / 8 hours

Maximum Bonnell Spring Unit Width

2000 mm

Helical Wire Diameter

Ø1.2 mm – Ø1.5 mm

Jaws Specification

Suitable for spring diameters
Ø65–73 mm, Ø68–76 mm, Ø75–89 mm (customizable)

Spring End Ring

Ø1.9 mm – Ø2.4 mm

String Spring Wire Diameter

Ø1.4 mm – Ø1.6 mm

Bonnell Spring Height

80 mm - 200 mm

Servo Motor Power

1.5 KW

CE Certificate

Yes

Total Power

4 KW

Voltage

220V/380V, 3-phase, 50–60 Hz (Customizable)

Net Weight

980 KG

Machine Dimensions (L×W×H)

3100 mm × 960 mm × 1900 mm

Kimkoo Brand
KIMKOO

KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.

At KIMKOO, we provide more than machines—we deliver complete solutions. From custom design to technical support and after-sales service, our team helps clients improve efficiency and reduce production costs. KIMKOO’s machines are trusted by mattress manufacturers across Europe, Asia, the Middle East, Africa, North and South America, offering global support with local care.

Pocket Spring Machines

Mattress Compression & Roll Packing Machines

Sofa, Foam & Mattress Compression Packing Machines

Mattress Sealing Machines

Tape Edge Machines

Pillow Packaging Machines

Foam Cutting Machines

Bonnell Spring Machines

Shipping & Delivery

Shipping & Delivery

When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:

Shipping & Delivery

Shipping Ports and Delivery Timeline


Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 45 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.

Shipping Methods: Sea Freight, Land Freight, and Air Freight

Ocean Freight
Land Freight
air transport
1. Sea Freight

Sea freight is the primary shipping method we use because it is the most cost-effective and reliable option for transporting large or bulk machinery. No matter which country you are in, sea freight can usually reach a nearby port—even if the local sea transport infrastructure is limited or less efficient.
Once the shipment arrives at your destination port, the shipping line will notify you to pick it up. You can simply ask your local forwarder or customs broker to handle the port clearance and truck the machinery back to your factory.

2. Land Freight

For customers within China, we typically ship machinery by land freight, including heavy trucks, semi-trailers, or railway transport.
For overseas customers, land freight is only possible if your country is physically connected to mainland China. While trucks and semi-trailers can generally transport machinery only up to the border, the key factor for cross-border delivery is whether a railway route exists to your country, or at least to a nearby transfer point where the cargo can then continue by truck into your region.

3. Air Freight

Air freight is generally not suitable for our machinery because the equipment is too large to fit into standard cargo planes. Even if the size allows, the shipping cost would be extremely high and impractical.
Instead, we use air freight mainly for shipping documents (such as B/L copies, invoices, packing lists) or for sending small spare parts, accessories, or consumables that customers may need urgently.

Types of Containers for Shipping

  • Less-than-Container Load (LCL) – Shared Containers: Smaller equipment may be shipped via LCL (Less-than-Container Load). This method allows multiple shipments from different customers to share the same container, reducing costs. However, fumigated wooden crates are mandatory for LCL shipments, as per international regulations, to protect against pests and other environmental risks.
  • Full Container Load (FCL) – Dedicated Containers: For larger machinery, FCL (Full Container Load) shipments are the preferred method. This includes both 20-foot containers and 40-foot containers, depending on the size of the equipment. Choosing the right container size is critical to optimizing shipping costs and ensuring safe delivery.
Freight Forwarding

Freight Forwarding Options

  • Using Our Partnered Freight Forwarders: If you choose to work with one of our trusted freight forwarding partners, you can ask our sales manager for the FOB, CIF, EXW, CFR, or DAP pricing. We will provide competitive quotes based on your specific shipping requirements, and our partners will handle the logistics and transport.
  • Using Your Own Freight Forwarder: If you prefer to handle the shipping through your own agent, feel free to reach out to your regular freight forwarder to get a quote. You can work directly with them for the best possible rates and shipping options.

Payment Terms

We offer several flexible payment methods to suit your business needs:

  1. T/T (Telegraphic Transfer): The most common method for international transactions, where you pay via bank transfer.
  2. L/C (Letter of Credit): A secure payment method, often used for larger transactions to ensure protection for both parties.
  3. D/A (Documents Against Acceptance): A payment term where you pay after receiving the shipping documents.
  4. M/T (Mail Transfer): A variation of the T/T method where payments are made via mail.
  5. D/D (Demand Draft): A form of payment where the bank guarantees the amount to be paid.
  6. CASH: For smaller transactions or if preferred by both parties.
  7. Contact us other terms possible
Payment Terms