The automatic pocket spring assembly machine bonds spring rows into complete units for mattresses and sofas. It supports triple-line feeding and advanced zoning with up to three spring types. This machine can connect to one, two, or up to three pocket spring coiling machines for flexible production. Featuring ultrasonic welding and servo-controlled gluing, it ensures strong seams, clean cuts, and reduced glue usage. The touchscreen control and adjustable frame enable fast, intelligent, and adaptable spring unit manufacturing.
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| Specification | Chair | Armchair | Sofas |
| Height | 37" | 42" | 42" |
| Width | 26.5" | 32.5" | 142" |
| Depth | 19.5" | 22.5" | 24.5" |
| Assembly Required | No | No | Yes |
| Packaging Type | Box | Box | Box |
| Package Weight | 55 lbs. | 64 lbs. | 180 lbs. |
| Packaging Dimensions | 27" x 26" x 39" | 45" x 35" x 24" | 46" x 142" x 25" |
The Triple-Line Pocket Spring Assembly Machine is engineered for bonding pocket spring coil rows to form a complete spring unit—an essential support structure used in pocket coil spring mattresses and sofas. This machine can be connected to one, two, or up to three pocket spring manufacturing machines, allowing flexible production line configurations to meet various manufacturing needs.
Once the pocket springs are produced, they are ultrasonically sealed and arranged into rows. These rows are then bonded together by the assembly machine using hot melt glue, forming a stable and uniform pocket spring unit—the core of any high-quality mattress or sofa, and the key component responsible for comfort and support.
This machine supports zoning with up to three different types of pocket springs, meaning each of the three feeding channels can handle springs with distinct properties. The Triple-Line Pocket Spring Assembly Machine features intelligent zoning through a touchscreen control panel. When connected to two or more spring machines producing springs with different characteristics—such as one using harder wire and another softer wire—manufacturers can define custom zones across the mattress unit. By adjusting parameters like wire diameter, coil height, number of turns, and spring shape, this system enables precise control over the softness and firmness of each zone. It allows the production of spring units that deliver targeted comfort and support by combining various spring types within a single structure.
Specifically designed for the production of pocket spring mattresses and sofas, this machine enables automated, high-efficiency bonding of spring rows with advanced control over spring arrangement and comfort zoning.
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Technical Specification |
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|---|---|---|---|
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Model |
JK-AS3 |
Assembly Efficiency |
16 rows/min 3 min/unit |
|
Glue Box Options |
UMASTEC (China) / Robatech (Switzerland) / Nordson PB7 (USA) |
Drive Type |
Automatic Servo-Controlled System |
|
Air Requirment |
0.3m³/min 0.6MPa |
Voltage |
3-Phase, 380V, 50Hz (Customizable) |
|
Working Temperature |
0℃ - 35℃ (32°F – 95°F) |
Total Power |
20 KW |
|
Spring Feeding Method |
Fully Automatic |
Gluing Modes |
Continuous and intermittent gluing |
|
CE Certificate |
Yes |
Zoning Function |
Yes (Configurable via Touchscreen Control) |
|
Total Weight |
5200 KG |
Machine Dimension (L × W × H) |
7800 mm × 3730 mm × 2600 mm |
MATERIAL SPECIFICATIONS |
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Pocket Spring Height |
100 mm - 300 mm (Customizable) |
Spring Central Dia. |
Φ45 mm - Φ80 mm |
|
Non-Woven Supply |
70g - 100g/m² |
Non-Woven Width |
450 mm - 2200 mm |
|
Inner Dia. of Non-Woven |
≥ 60mm |
Outer Dia. of Non-Woven |
≤ 500mm |
KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.
When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:
Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 30 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.
We offer several flexible payment methods to suit your business needs:
KIMKOO offer multiple types of pocket spring assembly machines — some can connect with 2 coilers, and others up to 3. Freely combine with pocket spring coiling machines of different speeds. Easily set up a 1-to-1, 1-to-2, or 1-to-3 production line to match your capacity. Customize your setup today!
