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Mattress Compression Machine (Conveyor)
Mattress compression machine with anti-static conveyor presses foam, spring, and latex mattresses into compact, airtight packages. Standard model supports up to 500mm mattress height; optional 1000mm stroke available for foam blocks, stacked layers, and sofas. Supports vacuum compression, heat sealing, and connection with roll packing machines for a complete packaging line. Ideal for efficient, dustproof packaging in automated production.
Description
This mattress compression machine is designed for compressing all types of resilient mattresses—such as foam, spring, and latex—into a flat, compact form for easier storage and cost-effective shipping. Equipped with an anti-static conveyor belt, it seamlessly integrates with existing production lines, making it ideal for high-efficiency mattress manufacturing environments.
Before compression, mattresses need to be manually inserted into pre-purchased, custom-sized PE or PVC bags. Once placed inside the machine, the system performs vacuum compression and heat sealing, flattening the mattress into a compact, airtight package. As long as the bag remains sealed, the mattress stays compressed—protected from dust and moisture. Once the sealed bag is cut open, the compressed mattress quickly expands and returns to its original shape within 3 seconds—without any damage—making unpacking simple and hassle-free.
The C Series stands out with its fully automatic operation, completing the entire compression and sealing cycle in just 35 seconds. Designed with a PLC control system and SIEMENS electrical components, it ensures stable, precise, and long-lasting performance. Many customers use this machine to compress mattresses and then pack them into wooden frames, significantly increasing the number of units that can be loaded into a shipping container.
Features
- Seamless Production Line Integration: Equipped with an anti-static conveyor belt, allowing continuous operation and easy connection with other systems like mattress roll packing machines and labeling machines.
- Space-Saving Compression: Compresses mattresses by up to 90%, reducing their volume to just 10% of the original, significantly saving on storage and shipping space.
- Fast Cycle Time: Completes vacuum compression and heat sealing in only 35 seconds, boosting packaging efficiency.
- Damage-Free Compression: Designed specifically for resilient product—mattresses regain full shape within 3 seconds after unsealing, without deformation or damage.
- Touchscreen PLC Control: Features a user-friendly touchscreen PLC control system with SIEMENS components, offering greater stability, easier operation, and long-term reliability.
- Protective & Airtight Sealing: High-performance heat sealing ensures the PE/PVC bag is completely airtight, preventing air leakage and mattress rebound during storage and transport.
- Cost-Effective Packaging: Requires only one PE or PVC bag per mattress; delivers a waterproof and dustproof solution that reduces packaging and shipping costs.
- High Compression Force: Capable of exerting up to 50 tons of pressure, making it suitable for various mattress types with consistent results.
- Wide Compatibility: Efficiently compresses foam, spring, and latex mattresses—ideal for manufacturers with diverse product lines.
- Enhanced Operational Stability: Built with a robust four-cylinder structure, ensuring smooth and uniform compression every cycle.
- Customizable Design: Press plate size and lifting stroke can be customized to fit specific mattress dimensions, ensuring flexibility and performance.
- Trusted Manufacturing Quality: Developed with over 17 years of industry experience, delivering professional-grade reliability and long-term service support.
Core Functions
Equipped with an intuitive touchscreen PLC control system integrated with high-quality SIEMENS components, ensuring smooth, stable, and intelligent operation. This user-friendly interface simplifies parameter adjustments, enhances production accuracy, reduces operator error, and provides long-term reliability and support for continuous, high-efficiency manufacturing environments.
Seamlessly integrates into automated production lines. The built-in anti-static conveyor belt enables smooth, continuous operation and easy connection with downstream equipment such as mattress roll packing machines, labeling systems, or automated bagging stations. It helps reduce manual handling, minimize static interference, and improve overall packaging efficiency and workflow stability.
Delivers strong, airtight, and reliable sealing performance. The high-performance heat sealing system ensures that each PE or PVC bag is tightly sealed to prevent air leakage and mattress rebound during storage or transport. This durable sealing bar maintains consistent temperature and pressure, guaranteeing long-lasting protection against dust, moisture, and compression failure—even in high-output production environments.
Built with four robust hydraulic cylinders, this machine delivers a powerful 50-ton compression force to ensure deep, stable, and uniform pressing of all types of mattresses—including foam, spring, and latex. The multi-cylinder design enhances structural balance and compression efficiency, making it ideal for high-volume production lines that demand consistent performance and long-term durability.
Expand into a Full Packaging Line with Optional Roll Packing Machines
If your mattresses only require compression, this machine alone is sufficient. But if roll packing is needed, the following economical and efficient machines are your ideal choices for completing a full mattress packaging line.
Foam Mattress Roll Packing Machine (Fixed Diameter)
Single-Axis Mattress Roll Packing Machine
Technical Specification |
|||
|---|---|---|---|
|
Model |
JK-C4 |
Compression Efficiency |
35 seconds per unit |
|
Hydraulic Pressure |
50 Tons |
Supported Mattress Dimensions |
Length: 1800–2100 mm |
|
Conveyor |
Anti-Static Conveyor Belt |
Max Compression Height (Press Plate Stroke) |
Standard Model (500mm Height) |
|
Number of Hydraulic Cylinders |
4 hydraulic cylinders |
Compression Plate Dimensions |
2100 mm × 2200 mm |
|
Number of Air Cylinders |
2 pcs |
Hydraulic Power |
7.5 KW |
|
Heat Sealing Power |
3 KW |
Conveyor Motor Power |
0.75 KW |
|
Total Power |
10.5 KW |
Voltage |
3-Phase, 380V, 50Hz (Customizable) |
|
Air Requirment |
0.3m³/min 0.8MPa |
Total Power |
10.5 kw |
|
Total Weight |
4500 KG |
Machine Dimension (L,W,H) |
3000 mm × 2800 mm × 2500 mm |
Kimkoo Brand
KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.
At KIMKOO, we provide more than machines—we deliver complete solutions. From custom design to technical support and after-sales service, our team helps clients improve efficiency and reduce production costs. KIMKOO’s machines are trusted by mattress manufacturers across Europe, Asia, the Middle East, Africa, North and South America, offering global support with local care.
Shipping & Delivery
Shipping & Delivery
When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:
Shipping Ports and Delivery Timeline
Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 45 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.
Shipping Methods: Sea Freight, Land Freight, and Air Freight
1. Sea Freight
Sea freight is the primary shipping method we use because it is the most cost-effective and reliable option for transporting large or bulk machinery. No matter which country you are in, sea freight can usually reach a nearby port—even if the local sea transport infrastructure is limited or less efficient.
Once the shipment arrives at your destination port, the shipping line will notify you to pick it up. You can simply ask your local forwarder or customs broker to handle the port clearance and truck the machinery back to your factory.
2. Land Freight
For customers within China, we typically ship machinery by land freight, including heavy trucks, semi-trailers, or railway transport.
For overseas customers, land freight is only possible if your country is physically connected to mainland China. While trucks and semi-trailers can generally transport machinery only up to the border, the key factor for cross-border delivery is whether a railway route exists to your country, or at least to a nearby transfer point where the cargo can then continue by truck into your region.
3. Air Freight
Air freight is generally not suitable for our machinery because the equipment is too large to fit into standard cargo planes. Even if the size allows, the shipping cost would be extremely high and impractical.
Instead, we use air freight mainly for shipping documents (such as B/L copies, invoices, packing lists) or for sending small spare parts, accessories, or consumables that customers may need urgently.
Types of Containers for Shipping
- Less-than-Container Load (LCL) – Shared Containers: Smaller equipment may be shipped via LCL (Less-than-Container Load). This method allows multiple shipments from different customers to share the same container, reducing costs. However, fumigated wooden crates are mandatory for LCL shipments, as per international regulations, to protect against pests and other environmental risks.
- Full Container Load (FCL) – Dedicated Containers: For larger machinery, FCL (Full Container Load) shipments are the preferred method. This includes both 20-foot containers and 40-foot containers, depending on the size of the equipment. Choosing the right container size is critical to optimizing shipping costs and ensuring safe delivery.
Freight Forwarding Options
- Using Our Partnered Freight Forwarders: If you choose to work with one of our trusted freight forwarding partners, you can ask our sales manager for the FOB, CIF, EXW, CFR, or DAP pricing. We will provide competitive quotes based on your specific shipping requirements, and our partners will handle the logistics and transport.
- Using Your Own Freight Forwarder: If you prefer to handle the shipping through your own agent, feel free to reach out to your regular freight forwarder to get a quote. You can work directly with them for the best possible rates and shipping options.
Payment Terms
We offer several flexible payment methods to suit your business needs:
- T/T (Telegraphic Transfer): The most common method for international transactions, where you pay via bank transfer.
- L/C (Letter of Credit): A secure payment method, often used for larger transactions to ensure protection for both parties.
- D/A (Documents Against Acceptance): A payment term where you pay after receiving the shipping documents.
- M/T (Mail Transfer): A variation of the T/T method where payments are made via mail.
- D/D (Demand Draft): A form of payment where the bank guarantees the amount to be paid.
- CASH: For smaller transactions or if preferred by both parties.
- Contact us other terms possible
Related products
Automatic Sofa & Foam Compression Roll Packing Machine
The automatic sofa & foam compression roll packing machine is a fully automated solution for bagging, compressing, edge folding, and roll-packing sofas, foam blocks, stacked foam layers, and mattresses. Combining up to 100 tons of compression force with high-speed roll-packing, it achieves up to 90% volume reduction—producing compact, neat, and transport-friendly rolls with outstanding appearance.
Compression & Roll Packing Machine for Mattress, Foam & Sofa (Economy Model)
This economy model compression & roll packing machine is ideal for foam mattresses, pocket spring mattresses, foam block, stacked foam layers, soft upholstered sofas, pocket spring sofas and more. Reducing volume by up to 85% for easier storage and lower shipping costs. It combines hydraulic compression with a compact roll-pack system to deliver tight, secure packaging. A cost-effective solution for small to mid-sized manufacturers needing flexible, space-saving mattress and furniture packaging.
Foam & Sofa Compression Roll Packing Machine
This machine compresses and roll-packs sofas, foam blocks, and stacked foam layers with up to 120 tons of pressure, reducing volume by up to 90%. With a maximum compression height of 1000 mm and four hydraulic cylinders, it ensures uniform pressure and reliable performance. The touchscreen PLC control system, equipped with SIEMENS components, provides precise and efficient operation. Fast packaging cycles help save time, optimize storage space, and cut shipping costs with secure sealing.
Foam, Sofa Compression Machine
This foam and sofa compression machine delivers up to 120 tons of pressure to compress foam blocks, sofas, mattresses and stacked sponge layers. Its electronically driven floating worktable ensures smooth, efficient operation. Ideal for reducing product volume, it helps save storage space and cut shipping costs.
Mattress Compression Machine (auto bagging + conveyor)
This mattress compression machine with auto bagging and vacuum compression efficiently wraps foam, spring, and latex mattresses into compact, airtight packages. The standard model features a maximum compression height (press plate stroke) of 480 mm. For thicker items like foam blocks, stacked foam layers, and sofas, a customizable maximum 1000 mm stroke option is available. Designed to streamline packaging, reduce material use, and easily integrate into automated production lines.
Mattress Compression Machine
This mattress compression machine is designed for compressing all types of mattresses, including foam, spring, and latex. The standard model supports up to 500mm in mattress height and is not suitable for non-mattress items. For compressing foam blocks, layered foam, or sofas above 500mm, a custom model with a 1000mm pressing stroke is available. This ensures optimal performance across both standard and oversized packaging needs.
Mattress Secondary Compression Machine
The secondary mattress compression machine is used after initial compression and stacking. It performs additional pressing to further reduce mattress volume. A wooden frame is used to hold mattresses firmly in place, preventing rebound during transport. This ensures better packaging stability, space savings, and safer delivery.
