Bonnell Spring Coiling Machine

The bonnell spring coiling machine is designed for high-speed production of durable Bonnell springs used in mattresses and sofas. It integrates coiling, knotting, heat treatment, and spring output into one continuous process. With servo control, frequency-regulated speed, and a user-friendly touchscreen interface, the machine ensures consistent spring quality, stable operation, and efficient output of up to 90–100 springs per minute.

Model: JK-BS-100 Category: Brand:

Core Functions

Touchscreen PLC Control System

Touchscreen & PLC Control System
Touchscreen panel enables real-time parameter setting and automatic lubrication. PLC buttons control start, stop, and emergency functions for safe, intuitive operation.

High Speed Coiling Head

High-Speed Coiling Head
CNC-driven coiling head forms 90–100 springs per minute with high accuracy, ensuring uniform shape, tight coils, and fast production without compromising quality.

Precision Worm Gear Transmission

Precision Worm & Gear Transmission
Worm and gear reducer with frequency control delivers smooth motion and stable speed, optimizing performance under continuous high-load operation.

Advanced Knotting Technology

Advanced Knotting Technology
Top and bottom knotting systems are servo-controlled for clean, tight knots. Provides strong spring joints and precise spring frame structure.

Efficient Heat Treatment System

Efficient Heat Treatment System
Applies electric heating to each spring during coiling, enhancing its elasticity and ensuring consistent, reliable rebound performance.

Enhanced Safety Protection

Enhanced Safety Protection
Protective enclosure shields operators during operation. The cover opens easily for maintenance, balancing safety with operational convenience.

Bonnell Spring Detail Display

Bonnell Spring Structure Overview
Bonnell Spring Size Range Display
Description

The Bonnell Spring Coiling Machine is specifically designed for the efficient production of Bonnell springs used in mattresses and sofas. It completes the entire spring manufacturing process—coiling, knotting, heat treatment, and spring output—in one fully integrated cycle. This machine focuses solely on spring formation; to assemble a complete Bonnell Spring Unit, a separate Bonnell Spring Assembly Machine is required.

Built for high-volume manufacturing, the machine delivers an output of 90 to 100 springs per minute, supporting fast-paced production environments. It operates with a servo-driven system and a worm and gear decelerator, with the production speed precisely regulated by a frequency converter. The machine features a robust and well-optimized structure, ensuring smooth operation and simplified adjustments during production.

An intuitive touchscreen interface allows operators to manage essential parameters, including the lubrication system, which is fully automated and computer-controlled for consistent performance and reduced maintenance. The machine’s configuration supports stable operation over extended periods, with high-precision components contributing to superior spring shape and knot integrity.

With only minimal compressed air required for auxiliary actions—such as opening the heat treatment fixture—this coiling system maintains dependable mechanical performance and a compact footprint. Its modern design ensures ease of use, efficient fault detection, and consistent spring quality, making it a reliable choice for manufacturers focused on durability, productivity, and operational simplicity.

Features

  1. Integrated Multi-Process Operation — Combines wire coiling, knotting, heat treatment, and spring output into one seamless cycle, streamlining production and minimizing manual intervention.
  2. High-Speed Spring Production — Delivers 90–100 Bonnell springs per minute, ensuring fast, continuous output for mattress and sofa spring manufacturing.
  3. Precision Worm & Gear Transmission — Frequency-controlled worm and gear decelerator enables smooth motion and accurate speed regulation.
  4. User-Centered Touchscreen Interface — Multilingual touchscreen with PLC control system offers intuitive operation and real-time parameter adjustment.
  5. Intelligent Lubrication System — Fully automated, computer-controlled oiling ensures consistent performance and reduces mechanical wear.
  6. Stable Structure with Easy Adjustment — Optimized layout and quality components support long-term reliability and quick changeovers for different spring specs.
  7. Low Air Consumption — Requires only minimal compressed air for auxiliary movements like heat treatment fixture control, simplifying pneumatic setup.
  8. Advanced Tooling for Superior Spring Quality — High-precision carbide tooling improves spring form and knot finish for reliable, uniform results.
  9. CE Certified & One-Year Warranty — Complies with European CE standards and includes a 12-month warranty with full technical support.
  10. Proprietary Technology & Proven Reliability — Backed by KIMKOO's patented innovations and 17+ years of industry experience in mattress machinery.

The Bonnell Spring Assembly Machine for Your Complete Production Line

Bonnell Spring Assembly Machine

This Bonnell spring assembly machine is used to link double-cone springs into complete Bonnell spring units for mattresses and sofas. It boosts efficiency, reduces labor, and supports different spring sizes.

Technical Specification

Model

JK-BS-100

Spring Type

Bonnell Spring

Production Capacity

90 – 100 springs per minute

Machine Operation Mode

 Fully automatic

Control System

Touchscreen + PLC (multilingual interface available)

Spring Diameter (Caliber)

Ø65 – Ø95 mm (±3 mm tolerance per specification)

Wire Diameter

Ø1.9 – Ø2.4 mm

Spring Height Range

80–200 mm / 130–230 mm (dual configuration optional)

Bonnell Spring Turns

4 – 7 turns

Motor Power

5.5Kw

Heat Treatment Power

20 KW

CE Certificate

Yes

Material Rack Load Capacity

Up to 1000 kg

Main Machine Dimensions (L × W × H)

1700 × 1900 × 2200 mm

Material Rack Dimensions (L × W × H)

1220 × 1220 × 1800 mm

Overall Dimensions (L × W × H)

2920 × 1900 × 2200 mm

Total Weight

2500 KG

Voltage

3-Phase, 380V, 50Hz (Customizable)

Kimkoo Brand
KIMKOO

KIMKOO is a professional brand specializing in the development and manufacturing of mattress machinery. We focus on delivering high-efficiency, intelligent automation solutions for the mattress industry. Our product range covers pocket spring machines, mattress packaging machines, tape edge machines, sofa, foam & mattress compression packing machines, mattress sealing machines, pillow packaging machines, bonnell spring machines, and foam cutting machines — all designed for high performance, long-term reliability, and maximum production value.

At KIMKOO, we provide more than machines—we deliver complete solutions. From custom design to technical support and after-sales service, our team helps clients improve efficiency and reduce production costs. KIMKOO’s machines are trusted by mattress manufacturers across Europe, Asia, the Middle East, Africa, North and South America, offering global support with local care.

Pocket Spring Machines

Mattress Compression & Roll Packing Machines

Sofa, Foam & Mattress Compression Packing Machines

Mattress Sealing Machines

Mattress Tape Edge Machines

Pillow Packaging Machines

Foam Cutting Machines

Bonnell Spring Machines

Shipping & Delivery

Shipping & Delivery

When you plan to ship goods from our factory to your location, there are a few important aspects to consider in terms of transport options, delivery times, costs, and payment methods. Here is an overview of the shipping process:

Shipping & Delivery

Shipping Ports and Delivery Timeline


Our nearest export port is Shenzhen Port. Depending on the destination port, the shipping duration can vary. You can inquire with your freight forwarder to determine the exact transit time and costs from Shenzhen to your port. For general reference, shipping by sea typically takes anywhere from 10 to 45 days, depending on the distance, shipping line, and specific routes. We also have established partnerships with reliable freight forwarders, but you're welcome to work with your own agent if you have preferred contacts.

Shipping Methods: Sea Freight, Land Freight, and Air Freight

Ocean Freight
Land Freight
air transport
1. Sea Freight

Sea freight is the primary shipping method we use because it is the most cost-effective and reliable option for transporting large or bulk machinery. No matter which country you are in, sea freight can usually reach a nearby port—even if the local sea transport infrastructure is limited or less efficient.
Once the shipment arrives at your destination port, the shipping line will notify you to pick it up. You can simply ask your local forwarder or customs broker to handle the port clearance and truck the machinery back to your factory.

2. Land Freight

For customers within China, we typically ship machinery by land freight, including heavy trucks, semi-trailers, or railway transport.
For overseas customers, land freight is only possible if your country is physically connected to mainland China. While trucks and semi-trailers can generally transport machinery only up to the border, the key factor for cross-border delivery is whether a railway route exists to your country, or at least to a nearby transfer point where the cargo can then continue by truck into your region.

3. Air Freight

Air freight is generally not suitable for our machinery because the equipment is too large to fit into standard cargo planes. Even if the size allows, the shipping cost would be extremely high and impractical.
Instead, we use air freight mainly for shipping documents (such as B/L copies, invoices, packing lists) or for sending small spare parts, accessories, or consumables that customers may need urgently.

Types of Containers for Shipping

  • Less-than-Container Load (LCL) – Shared Containers: Smaller equipment may be shipped via LCL (Less-than-Container Load). This method allows multiple shipments from different customers to share the same container, reducing costs. However, fumigated wooden crates are mandatory for LCL shipments, as per international regulations, to protect against pests and other environmental risks.
  • Full Container Load (FCL) – Dedicated Containers: For larger machinery, FCL (Full Container Load) shipments are the preferred method. This includes both 20-foot containers and 40-foot containers, depending on the size of the equipment. Choosing the right container size is critical to optimizing shipping costs and ensuring safe delivery.
Freight Forwarding

Freight Forwarding Options

  • Using Our Partnered Freight Forwarders: If you choose to work with one of our trusted freight forwarding partners, you can ask our sales manager for the FOB, CIF, EXW, CFR, or DAP pricing. We will provide competitive quotes based on your specific shipping requirements, and our partners will handle the logistics and transport.
  • Using Your Own Freight Forwarder: If you prefer to handle the shipping through your own agent, feel free to reach out to your regular freight forwarder to get a quote. You can work directly with them for the best possible rates and shipping options.

Payment Terms

We offer several flexible payment methods to suit your business needs:

  1. T/T (Telegraphic Transfer): The most common method for international transactions, where you pay via bank transfer.
  2. L/C (Letter of Credit): A secure payment method, often used for larger transactions to ensure protection for both parties.
  3. D/A (Documents Against Acceptance): A payment term where you pay after receiving the shipping documents.
  4. M/T (Mail Transfer): A variation of the T/T method where payments are made via mail.
  5. D/D (Demand Draft): A form of payment where the bank guarantees the amount to be paid.
  6. CASH: For smaller transactions or if preferred by both parties.
  7. Contact us other terms possible
Payment Terms