Introducing the 1-3 version pocket spring assembly machine, a cutting-edge solution designed to revolutionize pocket spring unit assembly in mattress manufacturing. Engineered with precision and versatility, this machine offers seamless integration into your production line, ensuring efficiency and high performance.
This fully automatic assembly machine is equipped to handle the assembly of pocket spring units with upper and lower non-woven covers effortlessly. It features a nozzle system that extrudes glue onto the spring row, facilitating secure assembly. Whether you need both upper and lower non-woven fabrics bonded or not, the machine provides the flexibility to cater to various production modes and requirements.
One of its standout features is its ability to connect with up to 3 set pocket spring machines simultaneously, forming a seamless production line. With three channels, this machine matches the speed of high-speed pocket spring coiling machines, maximizing productivity like never before.
The auto zoning function ensures precise calculation of pocket spring number and length, guaranteeing accurate assembly every time. Controlled by an OMRON PLC system, the machine offers stability and intelligence throughout the process. Effortlessly control the operation via the user-friendly touch screen interface, making adjustments and monitoring progress with ease.
Uninterrupted production is ensured with auto cutting and interrupted gluing features, providing a smooth and firm viscose effect. Equipped with precision auto ultrasonic welding cutting, the machine offers the choice between continuous spray or spot spray. Additionally, the auto upper and lower fabric cutting device ensures seamless operation, automatically stopping when fabric material is used up.
Features
- Applicable to cylindrical and barrel-shaped springs.
- High-speed assembly/glue machine, with an operating speed of up to 16 rows per minute.
- Can adapt to spring heat treatment devices with different heights, with convenient adjustment.
- Connect with up to three pocket spring machines for maximum efficiency.
- Utilizes a non-woven feeder system to save materials and labor.
- Non-woven fabrics can be glued on top, bottom, or both sides.
- Offers parallel or nest gluing options.
- Continuous or intermittent gluing for efficient glue usage.
- Equipped with special protective devices for operator safety.
- Easy to operate and maintain.
- Adjustable spring height ranging from 120mm to 250mm for versatility in mattress manufacturing.
- Equipped with top-quality American or Spanish plastic tanks for durability.
Upgrade your mattress production process with the 1-3 version pocket spring assembly machine, delivering precision, efficiency, and reliability every step of the way.
Technical Specification
Model | JK-AS3 |
Efficiency | 16 rows/minute |
Spring Channels | 3 Channels |
Pocket Spring Height | 120-250mm |
Non-woven thickness | 60 -100g/m2 |
Non-Woven Width | 340 - 690mm |
Pocket Spring Diameter | Φ50 - 80mm |
Steel Wire Diameter | Φ1.6 - 2.4mm |
Air Requirement | 0.3m³ /min 0.8mpa |
Total Power | 50kw |
Power Subpply | 15W/3-Phase, 380V, 50HZ(Customized) |
Machine Weight | 5000kg |
Machine Dimension | 6500*3500*2500mm |